Diamond (PCD) Coiling Tool for Semiconductors
Contributing to precision machining! Achieving long life with PCD coiling tools.
In the semiconductor industry, the demand for the manufacturing of precise coil springs is increasing due to the miniaturization and high performance of products. Particularly in coiling processes that use fine wire, tool wear significantly impacts product quality and productivity. Diamond (PCD) coiling tools excel in wear resistance and achieve longer tool life, contributing to stable quality and improved productivity. 【Application Scenarios】 - Manufacturing of fine coil springs - High-precision coiling processes - Processing of hard wire materials such as SUS bare wire and oil-tempered wire 【Benefits of Implementation】 - Cost reduction through longer tool life - Assurance of stable quality - Increased productivity - Reduction of downtime
basic information
【Features】 - Material: Diamond (PCD/Compax) - Resistant to wear - Custom-made options available - Proven track record in manufacturing coiling pins, core rods, wire guides, pitch tools, etc. 【Our Strengths】 - Fine precision machining technology: Minimum outer diameter φ0.01mm, outer diameter tolerance ±0.0001mm, roundness 0.0001mm - Capability to work with diverse materials: Carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel-titanium, ferro-titanium, polycrystalline silicon, etc. - Quality assurance through ISO9001 certification
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Applications/Examples of results
[Examples of Achievements] ■ Coiling pins, core pins, wire guides, pitch tools, etc. *For more details, please refer to the related links or feel free to contact us.
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Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.