Diamond (PCD) Coiling Tool for Medical Devices
Improving the precision and durability of microfabrication in medical device manufacturing.
In the medical device industry, precise component processing affects the quality and safety of products. Particularly in medical devices that require fine coil springs, processing accuracy and durability are crucial. Conventional carbide tools can suffer from reduced accuracy due to wear, potentially compromising product reliability. Diamond (PCD) coiling tools address these challenges, achieving high durability and precise processing. 【Application Scenarios】 - Manufacturing of fine coil springs - Component processing for medical devices - Manufacturing of medical device components requiring high precision 【Benefits of Implementation】 - Cost reduction through longer tool lifespan - Improved product quality due to enhanced processing accuracy - Ensured stable productivity
basic information
【Features】 - Made of diamond (PCD) for high wear resistance - Custom-made to accommodate your desired size - Proven track record in the production of coiling pins, core rods, wire guides, pitch tools, etc. - Effective for coiling processing of wire materials such as SUS bare wire and oil-tempered wire - Improved tool lifespan even for coiling processing of standard nickel-plated SUS wire for springs 【Our Strengths】 - Micro precision processing technology from a minimum outer diameter of φ0.01mm - Quality assurance system certified by ISO9001 - Capability to handle a variety of materials (such as cemented carbide, fine ceramics, etc.) - Support for small-scale production from a single piece to mass production in tens of thousands - Consistent support from material procurement to processing
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Applications/Examples of results
[Examples of Achievements] ■ Coiling pins, core pins, wire guides, pitch tools, etc. *For more details, please refer to the related links or feel free to contact us.
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Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.