High-precision positioning using triangular prism reamers for precision machinery.
High-precision hole finishing with one-chuck processing! Supporting the positioning of precision machinery.
In the precision machinery industry, the accurate positioning of components affects the quality and performance of products. In particular, high-precision hole processing is a crucial factor that directly impacts assembly accuracy and determines the overall operational precision of the machinery. High precision is required for hole processing in brittle materials, which is difficult to achieve with conventional tools. Our triangular prism reamer achieves high-precision hole finishing by minimizing axial misalignment with the shank to within 1µm through one-chuck processing. This enhances the assembly accuracy of precision machinery and contributes to improved product quality. 【Application Scenarios】 * Hole processing of precision machinery components * Processing of components requiring high-precision positioning * Hole processing in brittle materials 【Benefits of Implementation】 * Improved assembly accuracy through high-precision hole processing * Enhanced product quality * Reduced processing time
basic information
**Features** * Special-shaped reamer made of cemented carbide in an equilateral triangle * High coaxial accuracy achieved through one-chuck processing (axis deviation within 1µm) * Realization of high-precision hole finishing for brittle materials * Materials: cemented carbide, zirconia ceramics, SKH * Orders from small lots and detailed size specifications are possible **Our Strengths** * Micro precision machining technology: minimum outer diameter φ0.01 and outer diameter tolerance ±0.0001, roundness 0.0001 (mm) * Capability to handle a variety of materials: cemented carbide, zirconia, alumina, silicon nitride, etc. * Quality assurance system certified by ISO9001 * Capable of handling small lots from one piece to large lots of tens of thousands of pieces
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Applications/Examples of results
It is used for high-precision hole finishing in the jewelry field.
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Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.