Rubber peeling off from metal... Solve peeling issues by reviewing the compatibility of materials and adhesives! Exercise utmost caution with vulcanized adhesives.
Unable to procure on time, and backlog of orders is piling up... Quickly transferring molds and establishing a production system will resolve the backlog and alleviate frustration!
I want to create rubber products that exceed 1 meter. We solve this with integrated production from material procurement to molding! By reducing the number of parts from 2 to 1, we contribute to the efficiency of procurement.
I want to create large circular rubber products with a diameter of Φ300 to Φ500. Stable production with a large molding machine will enable the realization of parts that could not be made due to size, contributing to the development of new products.
I want to develop rubber products, but... Here are all the case studies that solve problems related to the development and prototyping of rubber products! Examples include cases where labor hours were cut by 80% and proposals for alternative products.
The cooperative factory we relied on suddenly went out of business... Transferred the molds for large rubber products over 10 kg, contributing to stable procurement! Rubber molding.
A comprehensive showcase of trouble and problem-solving cases related to rubber materials! Introducing a total of 10 cases, including improvements in the physical properties of rubber materials and compliance with food sanitation laws.
How do you choose the type of rubber? What characteristics does it have? We explain the features of different types of rubber and key points to consider when evaluating projects! A property table for different types of rubber is available.
[Part 2] A comprehensive release of case studies solving troubles and issues in the molding and processing of rubber products! Introducing a total of 10 cases, including planning and mass production of rubber products and compliance with food sanitation laws.
A comprehensive showcase of trouble and problem-solving cases arising from the molding and processing of rubber products! Introducing 10 cases, including the cleanliness of product surfaces and precision large-diameter gaskets!
I want to prototype rubber products with complex shapes. There is a risk of mold damage during mass production. By proposing shape modifications, we can avoid the risk of mold damage during mass production and confirm manufacturability, resulting in reduced labor costs!
It takes three days to replace, but it deforms in one month. By changing the rubber material, the replacement frequency is reduced to once every six months, and the defect rate has drastically decreased!
Is rubber weak against the summer heat? Strange patterns appear on the product surface... ⇒ By reviewing the material composition, scorch (material burning) is resolved! Contributing to improved yield in rubber materials.
Useful in factories and construction sites! Quick-drying and portable rubber mats that are great for preventing slips, soundproofing, and protecting against water and oil leaks. Material and color specifications available! Mats.
I want rubber products that comply with the Food Sanitation Act ⇒ We support everything from obtaining approval for rubber materials to product commercialization! Streamlining the process during startup with comprehensive support. Rubber materials, rubber molding.
"Once launched, a mountain of defects," "It deteriorates quickly," "Frequent quality complaints." Here are examples of solutions to these issues in the design of rubber products. Product development.
The cooperating factory has gone out of business. We would like to request integrated molding of metal and rubber in a size suitable for both hands ⇒ Reducing procurement hassle with consistent support from adhesive application! Rubber molding, integrated molding.
Machine malfunction! We want you to produce instead ⇒ Alternative production of large rubber products. Free from the risk of supply chain disruption! Effective for BCP as well. Rubber molding.
No drawings needed! Want to create rubber products like this? We provide comprehensive support from product design to mold design, material selection, prototyping, and mass production. Rubber molding and product development.
We want to transfer the production of rubber products over 10 kg ⇒ Change the molding method from injection molding to direct pressure molding through mold modification! Contributing to the improvement of production capacity and investment capacity! Rubber molding.
Parts made from different materials cannot be procured! We want alternatives ⇒ Investigate the application and usage environment on-site! We propose rubber alternatives, achieving a 70% cost reduction compared to conventional options.
I want to prototype rubber products that are larger than hand size and have complex shapes ⇒ Prototype with molds that can be repurposed for mass production! Contributing to labor reduction during mass production startup!
Due to a mechanical failure, rubber materials cannot be procured ⇒ Avoid stock shortages with rubber mixing outsourcing! Contributing to the optimization of in-house production resources and BCP measures! Rubber materials
Painting rubber!? I want to prevent the deterioration of rubber products and add gloss to the rubber material ⇒ Contributing to the longevity and premium feel of rubber products through painting!
I want to enhance the design of rubber products! ⇒ Crafting molds! Adding patterns to the surface of rubber products to create a sense of luxury, enhancing design quality and contributing to the development of new markets!
The subcontractor has gone out of business! Rubber materials are sourced from Company A, and finished products from Company B. Procurement is complicated ⇒ Streamlining rubber material mixing and molding to improve quality and reduce burden!
I want you to make only the necessary amount of rubber products ⇒ Solving with a small-scale production system from rubber materials to molding! Contributing to reduced inventory risk and agile procurement!!
I would like to request everything from molding rubber products, applying double-sided tape, packaging, to delivery! We provide a consistent system to deliver to our customers and reduce the hassle of procurement management!
★Attention Quality Control Professionals★ Are you struggling with rubber flash? Are you applying sufficient pressure? Reassessing the pressure can solve your rubber flash issues!
Can rubber be prototyped? What are the costs? What is the delivery time? Don't give up on rubber prototyping! A complete explanation of rubber product prototyping methods! Helpful materials on rubber are available!
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![[Part 2] A comprehensive release of case studies solving troubles and issues in the molding and processing of rubber products! Introducing a total of 10 cases, including planning and mass production of rubber products and compliance with food sanitation laws.](https://image.mono.ipros.com/public/catalog/image/01/26a/771947/IPROS5301516787363615871.jpeg?w=120&h=170)
