Quality Control Using Power Sensors for Parts Suppliers
Visualizing power consumption in the component manufacturing process with IoT power sensors to enhance quality control.
For parts suppliers, maintaining product quality is the top priority. Optimizing power consumption in the manufacturing process is essential for improving quality management. SIRC's IoT power sensor unit contributes to strengthening quality management by providing detailed insights into power usage during manufacturing processes and enabling early detection of anomalies. 【Usage Scenarios】 - Real-time monitoring of power usage of equipment on the production line - Anomaly detection by linking equipment operating status with power consumption - Identification of equipment with high power usage - Measurement of the effects of inverter implementation 【Benefits of Implementation】 - Reduction of defective products - Improvement in quality - Cost reduction - Contribution to energy savings
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【Features】 - Real-time visualization of electricity through cloud integration - IoT power sensor unit that can be installed in 15 seconds without electrical work - Power reduction methods approached from three perspectives: "stop," "reduce," and "change" - Highly accurate power measurement using a new method (SIRC method) that can measure power factor precisely - Comparison before and after maintenance and prediction of the effects of inverterization 【Our Strengths】 SIRC Co., Ltd. is a startup company originating from Osaka City University that develops DX solutions and products utilizing sensing technology. We address on-site challenges and provide optimal solutions.
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SIRC Corporation provides IoT sensors that can be retrofitted to existing equipment without large-scale construction for factories and plants. The main products include the "IoT Power Sensor Unit," which allows for easy measurement of power consumption for each piece of equipment and can be installed in about 15 seconds, and the "IoT Angle Sensor Unit," which can convert existing analog meters into IoT devices. Additionally, SIRC has developed its own cloud service, "SIRC Cloud," to visualize this data and support centralized management of on-site data. SIRC supports "on-site DX" that can be initiated while valuing and making the most of existing equipment.