Support for injection molding and weight reduction using recycled materials for the automotive industry.
Balancing environmental considerations and weight reduction. We support the optimization of automotive parts with molding technology that utilizes the properties of recycled materials.
In the automotive industry, reducing vehicle weight is essential for improving fuel efficiency and enhancing electric efficiency. At the same time, with the revised Resource Recycling Promotion Act coming into effect in April 2026, there is a demand for the formulation of plans to utilize recycled plastics. However, recycled materials tend to have variations in physical properties and are prone to shrinkage and warping, requiring advanced molding technology to achieve a balance with thin-walled designs for weight reduction. Our company provides comprehensive support from material selection to the optimization of molds and molding conditions, contributing to the resolution of two challenges: reducing environmental impact and achieving lightweight designs. 【Application Scenarios】 - Consideration of switching automotive parts to recycled materials - Manufacturing of thin-walled molded parts aimed at weight reduction - Mass production of high-precision resin parts with minimized shrinkage and warping 【Benefits of Implementation】 - Compliance with recycled material utilization plans and reduction of environmental impact - Achieving both weight reduction and aesthetic quality through technologies such as gas injection - Ensuring a balance between cost and quality through optimization of materials, design, and molding
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【Features】 ■Consideration of switching to recycled materials: Evaluate usability and mixing ratios in light of required strength and appearance. ■Innovations in molding conditions and molds: Review molding conditions according to fluidity and variability. ■Propose technologies to reduce sink marks and warping, such as gas injection (AGI molding method). ■Design for easy recycling: Reduction of the number of parts, use of single materials, easy-to-disassemble structures, and material labeling. ■Propose materials that reduce petroleum-derived plastics, such as 100% biomass materials. 【Our Strengths】 Tada Plastic Industry Co., Ltd. is a specialized manufacturer with over 70 years of experience in resin molding. We possess a wide range of technologies from injection molding (20t to 450t) to gas injection and thin-walled molding, bringing our customers' ideas to life through technology. We emphasize quality, cost, and delivery time, providing consistent support from prototyping to mass production.
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【Areas of Expertise】 Automotive parts / Home appliance parts / Container packaging / Industrial equipment parts, etc. *It’s okay if you’re at the stage of “not knowing where to start.” Please feel free to contact us.*
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Tada Plastic Industry Co., Ltd. is a specialized manufacturer of injection molding, polyurethane foam molding, and micro pumps. We turn ideas into reality through technology, providing reliable quality, cost, and delivery times to our customers. Please feel free to consult us if you have any requests.