Turbine component machining using a composite vertical NC lathe for the energy industry.
Achieving reduced processing time and high-precision machining of turbine components with a composite vertical NC lathe!
In the energy industry, particularly in the turbine sector, high precision and reliability are required. The efficiency of turbines is greatly affected by the precision of their components, and even slight errors can lead to performance degradation or failure. Our composite vertical NC lathe enables both drilling and turning processes in a single machine, contributing to cost reduction and shorter delivery times by streamlining the workflow. 【Application Scenarios】 - Processing of turbine blades for power generation - Processing of gas turbine components - Other processing of large turbine components 【Benefits of Implementation】 - Improved turbine performance through high-precision machining - Cost reduction through process consolidation - Enhanced competitiveness through shorter delivery times
basic information
【Features】 - Multiple composite vertical NC lathes with a table size of Φ1600mm - Capable of processing steel, SUS, aluminum, heat-resistant alloys, etc. - Processing records with flatness of less than 0.01mm and parallelism within 0.01mm - Support from prototyping to mass production - Cycle time reduction through process design using composite machines 【Our Strengths】 Since our establishment in 1979, we have been a comprehensive parts processing manufacturer for turbine blades and large machine components, leveraging the technology and know-how we have cultivated over the years to meet various customer needs. In particular, we are well-regarded for our processing technology for difficult-to-cut materials and have established a system capable of meeting stringent quality requirements.
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Applications/Examples of results
■Parts for silicon wafer polishing equipment (SUS・S45C/Φ1500) ■Parts for pumps used in the transportation of low-temperature liquefied gases such as LNG (AL/Φ600～Φ800×L600～1200) ■Parts for power semiconductor manufacturing equipment (SUS/φ550×L800) etc *Delivery records with machining accuracy within flatness of 0.01mm, etc. *For more details, please download the PDF or feel free to contact us.
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Since its establishment in 1979, our company has been involved in the production of various turbine blades and large machine parts as a comprehensive parts processing manufacturer. In the field of turbine blades, we produce turbine blades used in steam turbines and gas turbines for power generation, as well as turbochargers for marine applications. In particular, turbine blades for generators that operate in extreme environments with high temperatures and high rotational speeds require difficult-to-cut materials, complex shapes, and three-dimensional curved surface processing, necessitating large sizes and the accumulation of advanced technology and excellent production equipment. We have established an environment that can respond to various customer demands and have made sincere efforts, resulting in the cultivation of production technology, machining capabilities, and quality that have been developed over many years, earning high evaluations and trust from major companies. Additionally, leveraging the high machining technology for difficult-to-cut materials cultivated in turbine blade production, we began processing aircraft engine parts in 1988. In response to customer demands, we consistently provide advanced manufacturing with a thorough quality control system. Furthermore, we excel in the processing of large machine parts in a wide range of fields, including large plant valves and equipment parts necessary for semiconductor manufacturing, and we actively challenge ourselves daily with the goal of being the top and best manufacturer of parts processing.