FRP core material solution using our unique foam.
We contribute to enhancing the added value of FRP molded products with our unique foam material suitable for FRP core materials.
Our company, as a pioneer in foamed plastics, offers a lineup of foams for FRP composite core material applications. With our unique material's "product strength" and the "proposal capability" derived from years of experience in foam design technology and composite technology with FRP, we contribute to enhancing the added value of FRP molded products through weight reduction and high rigidity. All of our products are produced in our domestic factory, ensuring a stable supply. 【Foam Product Lineup】 - Formac (Density: 56kg/m³ to 110kg/m³) An acrylic resin foam that excels in mechanical strength and heat resistance. It can meet the quality requirements demanded by various FRP molding methods. It is also capable of shape formation through machining. - ST-Eleveat E (Density: 100kg/m³ to 300kg/m³) A polyester resin foam that is bead-shaped, allowing for shape formation using molds. It offers excellent shape freedom and can be proposed for mass production suitable for medium to large lots. Additionally, it is an FRP core material with excellent dimensional stability at high temperatures (180°C). *For more details, please refer to the PDF or feel free to contact us.
basic information
【Foam Core Material for FRP Composites】 ・Formac An acrylic resin foam with excellent mechanical strength and heat resistance. It can meet various quality requirements for FRP molding methods. It is particularly suitable for autoclave molding, RTM, and hand lay-up methods. ・ST-Eleveat E A polyester resin foam that has excellent shape freedom due to its bead-like foam structure. It also has excellent heat resistance, making it particularly suitable for molding methods such as VaRTM and RTM. 【Related Terms】Autoclave / Infusion / RTM / Press / Sandwich
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Applications/Examples of results
【Applications】 ■Vehicles and Vessels The use of foam core materials enables weight reduction, which is expected to improve fuel efficiency. ■Environment and Energy *Proven Results The lightweight and high rigidity have been recognized, and it is used as core material for wind turbine blades. ■Industrial Machinery The application of foam core materials is expected to enhance vibration damping, leading to increased operational speed, and contribute to energy savings for the robots due to weight reduction. ■Home Appliances and Medical Devices By applying foam core materials, functions such as radio wave permeability and insulation can be imparted, allowing them to be used as materials for parts tailored to specific purposes. *For more details, please refer to the PDF document or feel free to contact us.
