PICLIA Piezoelectric Wire Sensor for Manufacturing Industry

High-sensitivity, high-speed response sensors that contribute to quality control and anomaly prediction in manufacturing sites.

In quality control of the manufacturing industry, it is important to detect product defects early and suppress the occurrence of defective products. In particular, there is a need for the ability to accurately capture vibrations and shocks in products and manufacturing lines to detect abnormalities. The PICLIA piezoelectric wire sensor is thin like a thread and can be installed in curved surfaces and narrow spaces, allowing for the monitoring of vibrations at various points along the manufacturing line. This contributes to the early detection of equipment abnormalities, product defects, and warning signs, thereby improving quality control. - Abnormality detection in machine tools Captures vibrations and shocks during the operation of lathes, milling machines, machining centers, etc., and detects early signs of spindle abnormalities, tool wear, misalignment, and looseness. - Quality inspection through vibration measurement of products Evaluates vibrations during product operation, resonance, response characteristics, etc., contributing to the detection of assembly defects and performance variations, and enhancing pre-shipment inspections. - Detection of unusual sounds in manufacturing lines Monitors abnormal sounds and minor vibrations from conveyors, pumps, motors, fans, etc., and utilizes this information for understanding early signs of equipment troubles and for preemptive actions before shutdowns. - Wear detection of molds and parts Captures changes in vibrations related to wear, chipping, misalignment, and fastening issues in molds, contributing to the stabilization of product quality and management of mold lifespan.

PICLIA Ribbon Dual Sensor (Piezoelectric & Capacitive)

basic information

♦ Wire-shaped piezoelectric sensor ♦ Wideband (0.1 to several MHz), vibration observation over a wide area rather than a point ⇒ Collects low to high frequencies in one go, contributing to preventive maintenance of the entire equipment ♦ Acquires pressure, vibration, impact, and vital signals with a thin wire ♦ Responds to physical deformation, mounts conforming to shapes like curved surfaces and gloves ⇒ Application examples: industrial equipment, medical, wearable, sports, etc. ♦ High sensitivity acquisition of weak signals like heartbeats and breathing (Min. 0.003N) ♦ No power supply required ⇒ Contributes to low power consumption systems ♦ Same structure as coaxial cables, capable of sensing with low noise ♦ Usable in harsh environments such as water, oil/solvents, and high temperatures ♦ Environmentally compatible from -40 to 120℃, 10 million cycles of bend resistance ⇒ High durability ♦ Integrated molding with resin (up to 120℃), including urethane, TPU, silicone, epoxy, etc.

Price range

Please contact us for details

Delivery Time

Please contact us for details

Please contact us.

Applications/Examples of results

【Application Examples】 ■ Medical and Nursing Care (Monitoring): Behavior and health monitoring using chairs/beds/foot mats (disinfection and sterilization compatible) ■ Industrial Equipment (Measurement, Predictive Maintenance): Vibration monitoring of equipment, molds, and parts ⇒ Rotation, vibration, leak 　　　　　　　　　　　　　　　(-40℃ to 120℃ environment, 0.1Hz to ultrasonic range) ■ Resin Parts (Predictive Maintenance): Vibration, rotation, leak, and accumulation in parts where magnet attachment is difficult, such as bearings, valves, and resin piping 　　　　　　　　　　　Integrated molding (EVA, urethane, TPU, silicone, epoxy, etc.) ■ Wearable (Measurement): Vibration monitoring in glove form (quality control, sports) ■ Robotics (Tactile): Robot motion (motion errors, arm vibration), integrated cables ■ Automotive (Autonomous Driving): Detection of health abnormalities (vital signs and center of gravity shifts), bumper collision detection ■ Security (Crime Prevention): Intrusion detection using wired networks, pest control ■ Others (Structural Deterioration Detection): Deterioration detection of pillars and beams of important cultural properties *Installed by wrapping without drilling holes *For more details, please refer to the catalog or feel free to contact us.