Resin Hardening Detection - PICLIA Piezoelectric Wire Sensor

A sensor that is thin and flexible like a thread, embedded in resin to sense the curing state of the resin.

In the manufacturing field of resin molding and composite materials, it is essential to accurately grasp the curing state and optimize the timing for demolding and subsequent processes. The PICLIA piezoelectric wire sensor, when combined with an exciter, detects changes in the vibration response associated with curing. Its flexible wire shape makes it easy to install on curved surfaces, large items, and narrow spaces, allowing for non-destructive visualization of the curing progress. 【Application Scenarios】 - Monitoring the curing progress of large FRP/GFRP items and checking variations by section - Determining demolding for resin concrete, polymer concrete, and artificial marble - Checking the curing state of thick sections and internal areas in epoxy resin cast products - Understanding the state of polyurethane foam molded products after foaming and curing - Comparative evaluation of curing and vulcanization conditions for precast concrete and rubber vulcanized molded products 【Benefits of Implementation】 - Captures curing progress as changes in vibration characteristics, supporting process judgment without relying on time management - Reduces the risk of defects such as deformation, cracking, and insufficient strength due to under-curing - Supports process shortening and productivity improvement through optimization of timing for demolding, transport, and post-processing - Easy to install on large and complex-shaped items, enabling condition monitoring in areas that were previously difficult to measure - Contributes to the efficiency of condition setting by comparing curing behavior under different mixing, temperature, and curing conditions

PICLIA Ribbon Dual Sensor (Piezoelectric & Capacitive)

basic information

【Features】 - Wire-like piezoelectric sensor that is thin and flexible - Achieves high-speed response in the microsecond range (MHz) - Can be mounted to conform to shapes such as curved surfaces and tight spaces - High durability design with environmental resistance from -40 to 120°C and 10 million cycles of bending endurance - Capable of integrated molding with resin 【Our Strengths】 Leveraging advanced processing technology and expertise cultivated in the manufacturing of fluororesin molded products and semiconductor cleaning equipment, we provide consistent manufacturing from materials to final products. We also flexibly respond to customization and application development tailored to customer needs.

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Applications/Examples of results

【Application Examples】 ■ Medical and Nursing (Monitoring): Behavior and health monitoring using chairs/beds/foot mats (disinfection and sterilization compatible) ■ Industrial Equipment (Measurement, Predictive Maintenance): Vibration monitoring of equipment, molds, and parts ⇒ Rotation, vibration, leak 　　　　　　　　　　　　　　　(Operating environment -40℃ to 120℃, 0.1Hz to ultrasonic range) ■ Resin Parts (Predictive Maintenance): Vibration, rotation, leak, and accumulation in parts where magnetic attachment is difficult, such as bearings, valves, and resin piping 　　　　　　　　　　　Integrated molding (EVA, urethane, TPU, silicone, epoxy, etc.) ■ Wearable (Measurement): Vibration monitoring in glove form (quality control, sports) ■ Robotics (Tactile): Robot motion (motion errors, arm vibration), integrated cables ■ Automotive (Autonomous Driving): Detection of health abnormalities (vital signs and center of gravity shift), bumper collision detection ■ Security (Crime Prevention): Intrusion detection using wired networks, pest control ■ Others (Structural Deterioration Detection): Deterioration detection of columns and beams of important cultural properties *Installed by wrapping without drilling holes *For more details, please refer to the catalog or feel free to contact us.