Why not start predictive maintenance by monitoring the lubrication condition of bearings using ultrasonic diagnostic technology?
Ultrasonic equipment diagnostic device 'ULTRAPROBE15000' that handles bearing diagnosis, leak testing, discharge testing, and valve/steam trap inspection all in one unit.
The device can be used for various equipment and applications such as bearing condition monitoring, leak inspection, discharge testing, and steam trap inspection. It features easy-to-use touchscreen technology, making it user-friendly and extremely accurate. Various analysis tools, from data to images, temperature, and sound analysis, are compactly housed in the device, making it convenient to carry. If you face challenges such as the following, we encourage you to experience the newly upgraded 'ULTRAPROBE15000'! - Reducing unplanned downtime - Cutting costs - Transitioning from time-based to condition-based greasing tasks - Visualizing equipment conditions rather than relying on intuition - Eliminating person-dependent maintenance tasks 【Features】 ■ Touchscreen ■ Direct synchronization of measurement data to DMS software via Wi-Fi ■ Ability to view FFT/time waveforms while measuring on-site ■ Built-in camera capable of capturing images with measurement information ■ Equipped with a laser pointer ■ Built-in IR thermometer ■ Data, sound, and image storage ■ Compatible software: Ultratrend DMS (Data Management System), UE Spectralyzer (Spectral Analysis Software)
basic information
【Specifications】 ■Applicable Frequency: 20kHz to 100kHz (adjustable in 1kHz increments) ■Response Time: <10msec ■Display: Touchscreen ■Recording Format: WAV file format ■Infrared Temperature: -20℃ to 500℃ ■Camera Performance: 5.0 megapixels ■Memory: Stores up to 400 points ■Battery: Rechargeable lithium-ion (Li-ion) ■Operating Temperature: -18℃ to 50℃ ■Headset: Noise-canceling headphones ■Indicators: dB, frequency, battery level, and 16-segment bar graph ■Sensitivity: Detects leaks with a hole diameter of 0.127mm at 0.34bar (5psi) from a distance of 15m ■Threshold: 1×10-2 std.cc/sec to 1×10-3 std.cc/sec ■Dimensions: Dedicated portable case 55×47×20cm ■Weight: Pistol unit - 1.1kg Dedicated portable case - 8.6kg ■Warranty: 1 year *For more details, please refer to the catalog or feel free to contact us.
Price range
P5
Delivery Time
OTHER
Applications/Examples of results
【Main Uses】 ■ Bearing diagnosis ■ Implementation of condition-based lubrication programs ■ Air/gas leak inspection ■ Electrical diagnosis ■ Valve inspection ■ Steam trap inspection 【Domestic Achievements】 ■ Steel industry ■ Amusement industry ■ Chemical industry ■ Automotive industry ■ Food and beverage industry ■ Logistics industry ■ Power industry ■ Electronic components and semiconductor industry ■ Inspection services ■ Research and development
Detailed information
-
Early detection of bearing abnormalities. Most causes of bearing failures are due to lubrication issues. Ultrasound can detect changes at the stage of poor lubrication, allowing for awareness before damage such as scratches occurs on the bearing. Early intervention reduces equipment downtime for maintenance and also lowers maintenance costs. Maintenance can be planned with more flexibility.
-
Realizing a Condition-Based Lubrication Program. Many grease lubrication tasks are performed based on time schedules. However, is that schedule truly correct? Is the amount of lubrication appropriate? If the timing and quantity of lubrication are inappropriate, it can lead to damage to the bearings. By monitoring the lubrication condition using ultrasonic diagnostic technology, it is possible to determine the appropriate timing and amount of grease lubrication, which contributes to extending the life of the bearings.
-
Conduct a leak test on the compressor to improve energy efficiency. As part of environmental protection, how about conducting a leak test on compressed air? Statistics show that compressors account for a very high percentage of energy used in plants, with 30% being leaked. By identifying and repairing leaks, you can significantly contribute not only to CO2 reduction but also to cost savings for the company. Leak testing using ultrasonic technology is simple, allows for loss calculations, and provides a tangible sense of cost-effectiveness.
-
Discharge testing can be performed safely and easily. It is possible to conduct discharge tests on various electrical equipment such as insulators, transformers, and switching devices. It is safe because you can scan the gaps without opening the cabinet doors to check for the presence of internal discharges. Diagnosis of corona, tracking, arcing, and mechanical looseness is possible.
Related Videos
catalog（8）
Download All Catalogs
News about this product（3）
-
[Registration Closed] 2/25 Domestic First Release [Web Seminar] Introduction of the New Automatic Lubrication System "OnTrak SmartLube"
This is an announcement for the 5th online seminar. In previous seminars, we introduced applications such as leak testing and bearing diagnostics as ways to utilize ultrasonic technology for maintenance. This time, we will introduce a new product. It is designed for bearing diagnostics, combining an always-on monitoring system compatible with IoT and an automatic lubrication device. Using ultrasonic technology, it is a new type of automatic lubrication system that supplies the necessary amount of lubricant when the bearing requires it. Many lubrication processes are performed based on time intervals. But is it really effective to use the same cycle every time? The timing and amount of lubrication should vary depending on the operating conditions and environment of the equipment. The product we are introducing this time is an item that can transition lubrication from a "time-based" to a "condition-based" approach. If you are interested, please be sure to watch. Date and Time: February 25, 2021 (Thursday) from 1:30 PM to 2:15 PM Please proceed to register at the URL below. https://zoom.us/webinar/register/WN_G9crqno2Q8OQzQF-nmg85w
-
February Event - Free Participation [Web Seminar] Diagnosis of Rotating Equipment Using Ultrasonic Technology
This seminar will focus on bearing diagnostics within maintenance applications that utilize ultrasound. It is said that ultrasound is the first technology in predictive maintenance to detect signs of equipment anomalies. We will introduce how ultrasound can be used for monitoring the condition of bearings through several case studies and audio/waveform samples. Additionally, we will present a new IoT-related product that has not been announced in Japan, so please join us. This is a must-attend for those struggling with current maintenance, those looking to start predictive maintenance, and those considering the IoT transformation of maintenance. Date and Time: February 3, 2021 (Wednesday) from 1:30 PM to 2:30 PM This webinar requires prior registration. Registration link: https://zoom.us/webinar/register/WN_rw6_w7QLTlWN991bngcVSw
-
A Must-See for Maintenance Beginners♪【Web Seminar】How to Utilize Ultrasonic Technology for Equipment Maintenance
This is the Equipment Maintenance Group of Tohoku Enterprise Co., Ltd. Thank you for your continued support. In our first Web seminar, we held a session on the theme "How to Utilize Ultrasonic Technology for Equipment Maintenance," which received positive feedback from many participants. We have received requests for a repeat session from those who could not attend, as well as from others who would like to introduce it to colleagues in different departments, so we will hold it again. We also welcome those who attended the previous session. If you have any of the following concerns regarding maintenance, please join us: - Want to transition from reactive maintenance to predictive maintenance - Want to reduce downtime - Want to achieve cost reduction and energy savings - Want to minimize the inventory of spare parts - Facing difficulties in passing on skills due to a decrease in experienced personnel - Want to visualize the condition of equipment rather than relying on intuition This Web seminar requires prior registration. For applications, please contact us directly.
Recommended products
Distributors
Tohoku Enterprise Co., Ltd. is a company that mainly engages in electrical and instrumentation contracting work for energy plants, as well as product development and sales aimed at improving plant operations and technology, starting with industrial imported equipment. Our company handles a wide range of industrial materials, including dust control products that manage dust with various specifications and functions, safety materials for regular inspections, and products related to safety and disaster prevention measures. Additionally, we provide technical support for electrical and instrumentation maintenance, as well as plant construction and project management services, so please feel free to contact us.