Proposals for Common Chip Issues and Solutions in the Automotive Industry
Solving machining challenges with edge cooling, chip breaking, and lubrication effects.
In the automotive industry, the management of chips generated during cutting processes in parts manufacturing can be a challenge. For example, chips being transported out of the equipment may get stuck on the conveyor, or chips that cannot be processed by a crusher may accumulate in the device. To address these challenges, the low-profile ultra-high-pressure coolant system 'FL-HIPRECO', which can be installed under a material supply machine/bar feeder, enhances the cooling effect of the cutting edge by directly spraying coolant at high pressure onto the tool, assisting in extending tool life and breaking down chips. Our "ultra-high-pressure coolant" contributes to solving these issues through the concepts of "cutting edge cooling," "chip breaking," and "lubrication effect." 【Usage Scenarios】 - Cutting processes for automotive structural materials - Cutting processes for automotive engine valves - Production line stoppages due to chip clogs or accumulation - Improved efficiency in the recovery and processing of cutting oil 【Benefits of Implementation】 - Prevention of clogs in transport lines due to chip breaking - Reduction in tool costs due to extended tool life - Increased productivity in cutting processes - Promotion of recovery and reuse of cutting oil
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【Features】 - Improved tool life through cutting edge cooling - Enhanced peripheral speed by chip breaking - Increased machining accuracy due to lubrication effects - Low-profile design that can be installed under feeding machines/bar feeders - Problem-solving with high-pressure coolant 【Our Strengths】 Tokupi Manufacturing Co., Ltd. primarily focuses on the manufacturing and sales of plunger pumps, and also engages in the production and sales of high-pressure coolant systems. Based on years of experience and high technical capabilities, we have provided products adopted in various industrial fields, such as cleaning machines for automotive parts and high-pressure coolant units for machine tools. We offer reliable products and solutions to support the future of our customers' manufacturing.
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Do you have any of these problems? ■ Chips being discharged from the equipment get stuck on the conveyor! ■ Chips that cannot be crushed by the crusher accumulate on the equipment itself! ■ Chips accumulate near the discharge area of the equipment, causing it to stop. ■ The chip box fills up quickly due to bulky chips, leading to frequent replacements. *For more details, please refer to the PDF document or feel free to contact us.
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Tokupi Manufacturing's high-pressure pumps are used in various applications, including ultra-pure water compatible high-pressure pumps, cleaning and sanitation in the food industry, washing machines for automotive parts, maintenance and cleaning of construction machinery vehicles, washing machines for construction machinery parts, high-pressure pumps for pure water, water pressure testing machines, plungers, emulsion fuels, nano bubbles, high-pressure coolant units for machine tools, high-pressure pumps for dry mist, pumps for fine hole discharge machines, and high-pressure washing for engines, gaining support across multiple industries. Additionally, we supply vacuum pumps for fire trucks, contributing to societal safety. We also provide high-pressure valves as related products, and our advanced technical capabilities in specialized fields have been recognized.