The "Intermold / Mold Exhibition / Metal Press Processing Technology Exhibition Online" is being held on the web. The "Chip Breakage System HPB (High Pressure Breaker)" automates machine cutting using ultra-high pressure coolant. The ultra-high pressure coolant is precisely directed at the cutting edge for cooling, and the liquid pressure acts as a chip breaker, finely breaking down chips and quickly discharging them from the cutting area. This eliminates the need for a chip crusher and reduces the frequency of chip disposal. It enables high-speed cutting and high feed rates, preventing chip fragmentation and entanglement even with difficult-to-cut materials, as well as low carbon steel and other tough materials. The compact size is well-received, and retrofitting to existing machines is possible. The "Pump Motor Unit is manufactured according to application needs." A series of robust stainless steel pumps with ultra-high pressure and large capacity has been developed. It pursues long life and ease of maintenance, maintaining high performance even in harsh operating environments. It is used for cleaning, deburring, spraying, coolant, and pressure testing, and is compatible with pure water and seawater.

The ultra-high pressure coolant chip breaking system HPB (High Pressure Breaker) uses ultra-high pressure (7-30 MPa) coolant liquid to cool the cutting edge precisely, and the hydraulic pressure of the high-pressure water acts as a chip breaker, finely fragmenting the chips and quickly discharging them from the cutting area. Conventional shower-type coolants apply coolant over the entire area, resulting in weak cooling effects on the insert chip cutting edge, which can lead to heat accumulation and efficiency reduction due to tool wear when machining difficult materials like Inconel. The next-generation coolant HPB system addresses long-standing issues related to productivity, tool life, and correction work. Notably, improvements are particularly significant in low-carbon steel processing in the automotive industry at pressures above 14 MPa. HIPRECO offers a series ranging from 7 to 30 MPa, including a smart type that fits within a one-square-meter space. It can also be retrofitted. If you are struggling with chip processing or are interested in automating machine cutting, please visit our booth. We will provide explanations while showing actual chip samples and videos. 【Workshop Announcement】 October 22, Friday, 15:20-16:00, Room 3 Conference Room, Promoting Automation in Machining: 'Chip Fragmentation'

We have received the "Grand Prize" at the first Manufacturing Award from the Public Interest Incorporated Association of Precision Engineering. Achievement name: "Promotion of Automation in Machine Cutting Using Ultra-High-Pressure Coolant." This award was established this year to recognize products and technologies with high social value in the field of precision engineering.

Award Name: "High-Pressure Coolant Liquid Distribution Device for Tool Holders" The origin of the awarded distribution device lies in the innovation of conventional coolant systems. Typically, coolant systems are based on the concept of spraying coolant liquid like a shower. The pressure is generally below 7 MPa worldwide, with most around 1 MPa. Our company has developed a new cutting method using our own products that operates at 7 MPa to 30 MPa. Currently, the awareness of high-pressure coolant systems in the cutting industry is low. Under these circumstances, this award holds significant meaning for our company. The award recognizes our mechanism that leads machine tools to be compatible with ultra-high-pressure coolant by injecting cutting oil at high pressure from nozzles placed near the cutting edge during machining of difficult-to-cut materials. This mechanism allows the ultra-high-pressure coolant liquid of 7 to 30 MPa to be precisely directed at the cutting edge for cooling, and the liquid pressure acts as a chip breaker, quickly breaking down chips and expelling them from the cutting area. As a result, a significant improvement in productivity (1.7 to 7.0 times) is expected, and there is potential for automation. If you are facing challenges with chip handling in machine cutting, please feel free to consult us.

The ultra-compact package-type pump for precise small water supply, AGM1001, has received the Monozukuri Award from the Japan Society of Precision Engineering.

We have received the "2020 Manufacturing Award" from the Precision Engineering Society, a public interest incorporated association. 【Award Title: Air-operated Valve for Instant Distribution of High-capacity Ultra-high-pressure Fluids】 This valve instantly distributes ultra-high-pressure fluids. There are few Japanese products that can handle water at pressures above 10MPa. It is easy to replace consumables, allowing for long-term use. It can be used even with small amounts of contamination. The spool can be replaced with a ceramic one, making it suitable for ultra-pure water as well. ☆☆Applications☆☆ 　・Switching flow paths for high-pressure coolant 　・Switching nozzles for high-pressure cleaning water 　・Relieving residual pressure in high-pressure pipelines There is also a 3-port valve with a maximum pressure of 30MPa. (Shifting valve, 2-port valve, 3-port valve)