High-performance cladding using laser cladding technology for automobiles.
Achieving wear resistance and longevity of automotive manufacturing equipment with laser cladding!
In the automotive industry, stable operation of manufacturing equipment, improved wear resistance, and longer lifespan are required. High-functionality cladding using laser cladding technology can add high heat resistance, corrosion resistance, and wear resistance to address these challenges. Additionally, laser cladding can be applied to thin-walled components and small-diameter pipes, which were difficult to process with conventional methods, so please feel free to contact us. 【Application Scenarios】 - Surface modification of equipment parts requiring wear resistance - Protection of equipment parts used in corrosive environments 【Benefits of Implementation】 - Reduction in replacement frequency due to the longer lifespan of equipment parts - Maintenance of performance and extended lifespan due to high wear resistance Our company offers various products and repair technologies that contribute to improving the quality of die-cast products and reducing manufacturing costs. Welding materials for molds with high resistance to melting and heat cracking, as well as sleeves that enhance the thermal insulation of molten metal, can contribute to the longevity of die-casting molds. Copper paste and copper tubes that enhance cooling efficiency, along with mold components that achieve high cooling efficiency, contribute to reduced cycle times and improved product quality. We can also handle on-site repairs of platens worn due to melting, corrosion, and distortion, as well as repairs of molds.
basic information
【Features】 - Achieves maximum performance of build-up materials with a dilution rate of less than 10%. - Allows for build-up on thin and small-diameter parts with low heat input. - Compatible with machining finishes after build-up. - Options available for cobalt-based, nickel-based, and iron-based hard-facing materials. - Suitable for round materials with diameters from φ20 to φ500 and square materials approximately 1000mm. 【Our Strengths】 Special Electrode Co., Ltd. specializes in build-up welding technology and materials that require special techniques in the field of "surface modification" of metals. We are one of the few companies in the country that can provide comprehensive services from the supply of welding materials to construction execution, boasting top-class achievements. We respond to all customer needs with our specialized welding technology.
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Applications/Examples of results
【Stellite Laser Cladding on Pump Sleeves】 For wear and corrosion-resistant environments For those troubled by wear, and for those concerned about peeling with plating or thermal spraying 【Laser Cladding on Rollers】 We can select build-up materials according to wear, thermal, and corrosion environments 【Laser Cladding on the Tips of Crushing Blades】 For those who want to improve the lifespan of their blades
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Special Electrode Co., Ltd. develops its business primarily around specialized welding technology that requires special techniques in the field of "surface modification" of metals, specifically build-up welding (a welding method that adds metal of the same or completely different quality to the surface of mechanical parts, etc.) and build-up welding materials. As one of the few companies in the country that can provide comprehensive services from the supply of welding materials to the execution of construction, we take pride in our top-class achievements. We respond to customer requests regarding all types of equipment, from maintenance in the steel industry to mold repairs for automotive parts, rubber and resin extrusion screws, plastic reduction machines, and crushing blades, using our specialized welding technology. If you have any concerns, please feel free to consult with us.