High-performance cladding for molds using laser cladding technology.
Achieve wear resistance and longevity of molds with laser cladding!
In the mold industry, extending the lifespan of molds is a crucial challenge to maintain high productivity and quality. Wear, chipping (damage), and melting of molds lead to decreased production efficiency and deterioration of product quality, resulting in significant costs and time for repairs and replacements. High-performance overlay using laser cladding technology enhances the surface hardness and wear resistance of molds, achieving longer lifespans. In die-casting molds, it is also possible to improve resistance to aluminum melting. This contributes to increased productivity, cost reduction, and stabilization of quality. Additionally, laser welding can now be applied to thin-walled parts and tubular items, which were traditionally difficult to weld, allowing for the metallurgical joining of various special metals. Please feel free to contact us. 【Application Scenes】 - Die-casting molds - Press molds - Injection molding molds - Other mold components prone to wear 【Benefits of Implementation】 - Extended mold lifespan - Reduced maintenance frequency - Increased productivity - Cost reduction - Stabilization of product quality
basic information
**Features** - Maximizes the performance of build-up materials with a dilution rate of less than 10% - Capable of handling thin and small-diameter molds with low heat input - Supports machining finishing after build-up - Options available for cobalt-based, nickel-based, and iron-based hardfacing materials - Compatible with round materials from φ20 to φ500 and square materials approximately 1000mm **Our Strengths** Special Electrode Co., Ltd. utilizes metal surface modification technology to contribute to the longevity of our customers' molds. We provide a consistent service from the supply of special welding materials to construction, supporting our customers in solving their challenges.
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Applications/Examples of results
【Stellite Laser Cladding on Pump Sleeves】 For wear-resistant and corrosion-resistant environments For those troubled by wear, and those concerned about peeling with plating or thermal spraying 【Laser Cladding on Rollers】 We can select build-up materials according to wear, thermal, and corrosion environments 【Laser Cladding on the Tips of Crushing Blades】 For those who want to extend the lifespan of their blades
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Special Electrode Co., Ltd. develops its business primarily around specialized welding technology that requires special techniques in the field of "surface modification" of metals, specifically build-up welding (a welding method that adds metal of the same or completely different quality to the surface of mechanical parts, etc.) and build-up welding materials. As one of the few companies in the country that can provide comprehensive services from the supply of welding materials to the execution of construction, we take pride in our top-class achievements. We respond to customer requests regarding all types of equipment, from maintenance in the steel industry to mold repairs for automotive parts, rubber and resin extrusion screws, plastic reduction machines, and crushing blades, using our specialized welding technology. If you have any concerns, please feel free to consult with us.