[Poka-Yoke Example] Prevention of Half-Locking of Connectors

Achieves half-lock prevention between connectors connected to the wire harness.

last updated Jul 13, 2023

LAN Connection Type I/O Unit WCP-232-EXL

LAN-connected I/O unit that enables integration between manufacturing equipment, PLCs, and our products "Poka-Yoke Tool" and "Wireless Andon System."

last updated Mar 17, 2026

Poka-Yoke Support Software POKAYOKE plus V3.01

Ensuring traceability of tool operations in the production process.

last updated Oct 23, 2025

Poka-Yoke Compact Transmitter "TW-850T"

Improving the workability and maintainability of poka-yoke tools!

last updated Apr 22, 2026

[Poka-Yoke Example] Prevention of Forgetting to Calibrate Tools

Achieving prevention of forgetting to calibrate tools.

last updated Sep 29, 2022

[Poka-Yoke Example] Poka-Yoke for Visual Inspection in the Inspection Process

Achieving prevention of forgetting visual checks in the inspection process.

last updated Jul 22, 2022

[Smart Factory EXPO Exhibit] IoT Tool for Preventing Work Omissions in Production Processes

Exhibiting a variety of IoT tool products that 'intelligently' support factory workers in preventing work omissions (poka-yoke) and ensuring safety.

last updated Aug 30, 2022

[Poka-Yoke Example] Prevention of Wax Injection Forgetting

Prevention of forgetting to inject wax (rust inhibitor) from spray cans.

last updated Jul 22, 2022

[Poka-Yoke Example] Poka-Yoke for Inspection Confirmation in Packaging Operations

Achieving prevention of forgetting inspection confirmation in packaging work.

last updated Jul 22, 2022

[Pokayoke Example] Prevention of Forgetting to Tighten Screws with Torque Driver

Achieving prevention of forgetting to tighten screws with a torque driver.

last updated Jul 22, 2022

[Improvement Case] Introducing a case of a production management display device adopted in a cosmetics factory.

Improving the efficiency of the manufacturing process starts with "visualization"! By easily counting and understanding the number of cosmetics in the cardboard box, managing production status has become easier.

last updated Mar 31, 2023

[Improvement Case] Visualization using production management display devices! Introducing the efficiency of manufacturing processes.

Reduce waste, excess, and inconsistency through visualizing the "shipping," "packaging," and "production status" of the cosmetics factory!

last updated Apr 13, 2021

[Pokayoke Example] Prevention of forgetting to insert the E-ring

Realizing prevention of forgetting to insert the E-ring.

last updated Jul 22, 2022

[Poka-Yoke Example] Prevention of Forgetting to Tighten Screws with Electric Screwdrivers

Realizing prevention of forgetting to tighten screws with an electric driver.

last updated Sep 29, 2022

LAN connection type Poka-Yoke receiver TW-800R-SLNX

We support mistake-proofing in tasks using tools such as torque wrenches, pliers wrenches, and electric tools.

last updated Apr 22, 2026

User Manual for the Poka-Yoke Wireless Unit 'HCP-2402T-MC'

This is the instruction manual for the wireless unit 'HCP-2402T-MC' for Poka-Yoke.

last updated Mar 23, 2023

"Makita electric tools with Poka-Yoke support" HCP-2402T-MC

Makita impact drivers / impact wrenches / screwdrivers are now compatible with poka-yoke (count management)!

last updated Apr 21, 2026

[Pokayoke Example] Using TAT stamps to prevent omissions in manufacturing tasks.

Preventing omissions in marking work! Implementing a system to count the number of TAT stamp impressions.

last updated Jul 22, 2022

[Pokayoke Example] Prevention of forgetting to apply Loctite with a hand pump

Achieving prevention of forgetting to apply the screw locking agent of the Loctite hand pump.

last updated Jul 22, 2022

[Wireless Case Study] Understanding the Location of Workers within a Vast Dam

The relay device covers all areas! It is possible to monitor the presence of workers in any area.

last updated Apr 13, 2021

[Wireless Case Study] Wireless Communication Between Robot Hand and Controller

A customized case of developing a proprietary wireless communication protocol for robotic hands.

last updated Apr 13, 2021

[Case Example] Simple and Low-Cost In-Factory Calling System

We successfully reduced the implementation costs and fulfilled our customers' requests.

last updated May 20, 2026

[Call Example] 10-window/20-window Large Andon

Achieving larger size by using two standard LED boards!

last updated Jan 18, 2026

[Display Device Example] Display of Measurement Data When Large Ships Dock

Designed to display the minimum necessary information using large high-brightness 7-segment LEDs.

last updated Apr 13, 2021

[Display Device Example] Waiting Time Display for Tire and Oil Change

A system is built to display waiting times in real-time on a large LED display.

last updated Apr 13, 2021

[Display Device Example] Visualization of Reused Parts

Achieve the display of resource usage at low cost and in a short period!

last updated Apr 13, 2021

[Pokayoke Example] Prevention of Marking Omission in Multi-Variety Production Processes

Modified the hardware to allow selection of marking frequency for up to 26 different vehicle models.

last updated Apr 13, 2021

[Poka-Yoke Example] Prevention of forgetting to crimp automotive interior and exterior parts.

When interior and exterior parts are pressed for a certain period, a wireless signal is transmitted! It enables personnel management for the pressing operation.

last updated Jul 22, 2022

[Pokayoke Example] Prevention of forgetting to secure with cable ties for binding tools.

Adopting a method that does not directly impact the limit switch! Achieving a durable mechanism.

last updated Jul 22, 2022

[Pokayoke Example] Measures to Prevent Forgetting to Mark with a Grease Pencil

Maintaining the usability of the grease pencil, measures to prevent forgetting to mark.

last updated Apr 13, 2021