All products and services
1~30 item / All 31 items
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Technical Introduction of Cold Forged Products [Contributing to Cost Reduction!]
We propose suitable materials based on product shapes! We achieve cost reduction through improved yield and process reduction!
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[Case Study on Problem Solving] Management of Multiple Outsourcing Processes
Everything from materials to forging is completed within one factory! We can also handle each process individually.
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[Case Study on Problem Solving] Lead Time and Cost of Prototype Production
Production of prototype work from stock materials! Using a 6kw laser, we provided a small quantity of various types with a 1mm difference.
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[Case Study on Problem Solving] Machining Time
Achieving high precision and partial cutting-free in the cold forging process! A case where cost reduction was found through total cost.
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[Case Study of Problem Solving] Distortion of Parts Due to Heat Treatment Process
Proposal for switching to cold forging! Introduction of a case freed from the need for full selection due to heat treatment distortion.
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[Case Study of Problem Solving] Integration of Multiple Parts
Introduction of examples that achieved multiple improvements such as cost reduction, weight reduction, elimination of heat treatment, and process reduction!
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[Case Study on Problem Solving] Issues with Work Time and Costs for Multiple Hole Processing
Achieving multiple hole machining in a single stroke! A case where high quality can be produced through the forging process, significantly reducing work time.
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Reduction of material costs and cutting costs through cold forging.
Responding to the global rise in material costs! By changing the forged shape, we can reduce the amount of input materials used, minimizing material loss from cutting!
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[Case Study of Problem Solving] Multiple Press Processes for a Single Product
Up to 7 processes in a single stroke! A case where improvements were made in quality, cost, and lead time.
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Case Studies of Problem Solving by Ibaraki Steel Center Co., Ltd.
Examples of multiple improvements such as cost reduction, weight reduction, elimination of heat treatment, and process reduction are also included!
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"Points for Cost Reduction through Cold Forging" *Basic Knowledge Materials Provided!
A wide range of topics from the basics of cold forging to examples of cost reduction! We also include measures to address the disadvantages of cold forging processing due to our high technical capabilities!
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Technical documentation available! "Basic Knowledge Material on Thick Plate Cold Forging" (with explanations)
Differences between "cold forging" and "hot forging" are now available! Technology and equipment capable of handling plate thicknesses from 8mm to 14mm are explained with illustrations and photos!
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Shot blast & bond
Automated integrated line using a rotary drum system! It results in less chemical degradation and a uniform coating.
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Cutting - Shearing cutting
Supports thicknesses up to 25mm! We are equipped with facilities that can perform cutting according to the customer's needs.
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Cutting and blanking processing
Introducing blanking processing that can handle thicknesses of up to 16mm with multiple rows sent in order!
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Annealing, high-frequency partial annealing
Compared to conventional full combustion in a dull furnace, it reduces heating costs and prevents deterioration of the base material's strength!
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Melting cutting: gas cutting and fiber laser 18kW cutting.
High-precision thick plate cutting services with short delivery times! Let us introduce the cutting services we offer.
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Forging and cold forging processing
Reduction of cutting processing, improvement of material yield, and cost reduction are possible! We will introduce integrated processing technology for products.
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Active in automotive parts processing! What is our company's "cold forging" technology?
It is possible to obtain a processing shape that is equivalent to or similar to the purpose with high precision and high strength!
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ISC thick plate processing manufacturing process
We can provide materials that are unbreakable and have good elongation rates! Let us introduce the ISC thick plate processing manufacturing process.
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Cold forging forming example for generator rotors.
Achieving integrated mass production with a complete in-house system from materials to molding!
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Cold forging shaping example for industrial machine parts
Key accuracy (key width tolerance) = 2/100mm! The boss and plate sections were molded as a single unit.
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Cold forging forming example: blank processed product
Introducing blanks for rotor cores and blanks for car air conditioning pulleys!
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Cold forging shaping example: Mag pulley for car air conditioning
It is possible to shape the blank material into the final form in a single press processing!
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【Cold Forging Forming Example】Mag Pulley Slit Cutting
Achieving simultaneous punching inside and outside of one process, regardless of the number of slits!
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Cold Forging Forming Example: Carrier Plate for AT
Achieving high processing rates for medium carbon steel! The flatness of the intermediate surface of the leg is less than 0.05mm.
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Cost reduction case through cold forging: AT clutch piston
By converting the product that was drilled for 5 minutes into cold forging, the processing time has been reduced to 4 seconds, achieving cost reduction! Basic knowledge materials on cold forging are currently being offered!
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【Technical Data Presentation!】What are cold forging and hot forging processes?
We are publishing information about the differences between cold forging and hot forging processes. Using illustrations and numbers, we are sharing know-how for pressing thick materials!
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[Technical Data Presentation!] Rotor Cold Forged High Precision Material Cost Image
This is the cost map for cold forged materials using our proudly featured equipment, the 'UL-2000 ton'. We can also consider forged products with irregular or complex shapes!
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Introduction of the UL-2000 ton press machine! Introduction of cold forging equipment.
Development and mass production of high value-added products is possible! Introducing our cold forging press.
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