Difficult-to-machine materials processing
Difficult-to-machine materials processing
For processing difficult-to-cut materials such as Hastelloy and Inconel, please consult Aitec Co., Ltd. Our company offers cutting, grinding, lathe, and machining services for various types of difficult-to-cut materials, backed by 100 years of experience and high technical skills and know-how. We have a well-equipped facility to meet a wide range of requests. For any inquiries, please feel free to contact us first. This page introduces the strengths of our services and the process involved.
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Difficult-to-machine materials processing (Hastelloy, Inconel, titanium, etc.)
Essential hard-to-cut materials for "monozukuri"! Introducing the reasons for their attention and the industries that require them.
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A must-see for those struggling with machining difficult-to-cut materials! Introducing a specialized site for machining difficult materials!
One-stop service with consistent processing! We will meet our customers' expectations with our unique know-how! Additionally, we plan to introduce a new surface grinding machine in June 2024!
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[Processing Examples of Difficult-to-Cut Materials] High-Precision Processing of Brass
High-precision block of brass (C3602)! Three processes: rough machining, grinding, and finishing.
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[Case Study of Difficult-to-Cut Material Processing] Shrink Fitting
We also handle the processing of the steps before and after heat treatment all at once! Two parts of different colors are shrink-fitted.
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Definition and Classification of Difficult-to-Cut Materials
I will introduce the definition of difficult-to-cut materials, their typical classifications, and their characteristics.
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The use of difficult-to-cut materials in industries such as healthcare and aviation.
You can trust us not only with the quality and dimensional accuracy of our products but also with our quality assurance system!
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Difficult-to-machine materials: Aluminum (Al)
Excellent corrosion resistance and surface treatment! It shows extremely good wear resistance and is also lightweight.
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【Difficult-to-Cut Material Processing Case】Inconel
A heat-resistant alloy with excellent high-temperature strength and oxidation resistance! It maintains performance even in harsh corrosive environments.
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Difficult-to-machine materials: Hastelloy
Careful attention is required for cutting processes! Among difficult-to-cut materials, there are those that are particularly challenging.
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Introduction to Parts Processing Services
Procurement agency with over 300 partner companies for optimal sourcing! Achieving procurement with quality that meets customer requirements.
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[Examples of Machining Difficult-to-Cut Materials] Machined Cans
The top surface with a depth of 300mm has been machined with a flat surface! A holder was created to allow the tool to reach it for finishing.
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[Processing Examples of Difficult-to-Cut Materials] Polishing of SUS thin plate with a thickness of 0.3mm
We have produced special jigs to enable in-process inspections! Here are examples of polishing processing for thin materials.
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[Processing Examples of Difficult-to-Cut Materials] Polishing Process of Canned Products
Achieving flatness of 0.01mm or less! Actively responding to the processing of canning products that are often avoided.
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Difficult-to-cut material processing case: Thin plate grinding
Hastelloy (C-22) plate! The processing involves repeated surface grinding on one side.
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Difficult-to-cut material processing case study: Fine ceramics
High hardness and wear resistance! Shaping processing using diamond abrasives with 4 to 5 times the hardness.
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[Machining Examples of Difficult-to-Cut Materials] Invar
It is used to manufacture precision instruments that want to avoid the effects of heat due to its low thermal expansion coefficient.
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[Processing Examples of Difficult-to-Cut Materials] Fine Thread Assembly Processing
Production of the Inbar (FN-36) lens barrel frame! Introducing an example of the M31×0.5 matching process.
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Difficult-to-cut material processing examples: Stainless steel (SUS)
It excels in acid resistance and heat resistance, and is used in various fields, with a very wide range of applications!
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[Examples of Difficult-to-Cut Material Processing] Deep Hole Machining of Titanium (Ti)
We also accept processing with unknown details! We will determine the type of cutting tool, cutting conditions, and more for processing.
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Difficult-to-machine materials: Titanium (Ti)
It has excellent properties such as corrosion resistance, heat resistance, tensile strength, and lightweight.
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[Processing Example] Flat Grinding and Hole Processing of Non-Magnetic Metals
A flat grinding with a parallelism and flatness requirement of 0.03mm! 2000 through holes with a diameter of 0.5mm.
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[Hard-to-Cut Material Processing Case] Screw Assembly Processing (A7075)
Aluminum alloy A7075 (super duralumin)! The requirement is that the supplied male part fits without any drawings.
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[Hard-to-Cut Material Processing Case] Parts for Printing Machines (A5052)
The key point is the surface's uneven texture! Introducing a sample of aluminum machine parts used in printing machines.
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[Machining Examples of Difficult-to-Cut Materials] Inconel Housing
Made from Inconel 718! The key point is how to perform the rough machining.
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[Hard-to-Cut Material Processing Example] Block <Brass>
The material is brass (C3602) with dimensions of 80×80×100! Here is an example of block machining with a dimensional tolerance of ±0.02.
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High-precision grinding of curved surfaces and groove shapes.
Achieving finishing of grooves and spherical surfaces that could only be processed by cutting through grinding! High-precision grinding with flatness and parallelism of less than 1μm!
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