Automatic Dilution Device for Cutting Fluids for Machine Parts Manufacturing【Coolant Supply】
Generate cutting fluid with a specified concentration of ±0.5% in about 2 minutes with the push of a button.
In the machinery parts manufacturing industry, the management of cutting fluids in cutting processes significantly affects production efficiency. If the concentration of cutting fluid is unstable, it can lead to reduced tool life and variations in processing accuracy, potentially resulting in production line stoppages and increased rework. Additionally, the task of replenishing cutting fluid is labor-intensive, and securing personnel poses a challenge. To address these issues, our automatic dilution device for cutting fluids, the "Coolant Supply," achieves precise concentration management and reduces the workload. [Usage Scenarios] - Automation of cutting fluid concentration management - Labor-saving in cutting fluid replenishment tasks - Reduction of waste in concentrated fluid - Addressing personnel shortages [Effects of Implementation] - Keeps cutting fluid concentration consistently stable, contributing to improved processing accuracy and extended tool life - Significantly reduces the time and effort required for replenishment tasks through automatic dilution - Reduces the amount of concentrated cutting fluid used through appropriate dilution, contributing to cost savings - Supports the reduction of worker burden and efficient operation with limited personnel
basic information
**Features** - Achieves accurate dilution within ±0.5% of specified concentration - Maintains concentration within ±10% throughout the year with settings that consider water evaporation (based on customer results) - No need for constant concentration checks - Measures and mixes water and concentrate separately without using an ejector - Equipped with leak prevention measures for water and concentrate using a sequencer **Our Strengths** Japan Separator Co., Ltd. supports complete automation from the creation of coolant for machine tools to refilling tanks. Utilizing technology that has won an invention encouragement award, we manufacture and sell automatic cutting fluid supply systems, oil skimming devices, sludge recovery devices, and ultra-high-speed super cyclone devices, contributing to the improvement of our customers' productivity.
Price information
Price range
P5
Delivery Time
P4
About 45 days from the order.
Model number/Brand name
『QSCS-20B』
Applications/Examples of results
【Usage】 ■ NC lathes / machining centers / grinding machines, etc. ■ Emulsions, soluble, chemical solutions, etc. ■ Can be used at concentrations of 0 to 20% * For more details, please refer to the PDF document or feel free to contact us.
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Distributors
At Japan Separator Co., Ltd., we assist in fully automating the production of coolant (cutting fluid) and its replenishment into tanks. Handmade and ejector-based fluid production is outdated! We manufacture and sell filtration devices capable of recovering fine particles from glass polishing, carbide polishing, quartz, and more. Founded in December 1993, we mainly handle oil recovery devices, backwash-type ultra-precision filtration devices, and automatic dilution supply devices for coolant. On March 18, 2021, we received the Invention Encouragement Award from the Japan Invention Promotion Association and the Nikkan Kogyo Shimbun. ♪ We will lend this device for free for one week. Please take this opportunity to thoroughly check its performance at your company. For more details, please apply through the inquiry section.