Smart Box Rack
Don't search, don't make mistakes, and save space! The next-generation picking rack 'Smart Box Rack' guided by LED.
**Overview** The Smart Box Rack is a next-generation LED picking rack that enables smart management of "circuit boards, trays, and box materials" other than reel parts. By combining "free location" that allows for flexible placement in available spaces and "LED navigation" linked to the system, it fundamentally resolves the challenges of material management. **Simple Operation Flow** Labeling: Unique labels are assigned to boxes and trays when materials are received. Free Storage: Materials are stored freely in the available spaces of the rack (free location). Outbound Instruction: The production model is selected on the system side. LED Picking: The location LEDs for the required materials light up simultaneously. The system manages expiration dates, guiding users with light from the oldest materials first. Information Update and Restocking: After picking, the remaining materials are updated for quantity information and returned to the rack. **Five Features** 1. Reduction of inbound and outbound operation time 2. Reduction of warehouse space 3. Automation of first-in-first-out 4. Standardization of operations (elimination of dependency on individuals) 5. Achievement of zero misimplementation
basic information
■Product dimensions: W2254 × D400(600) × H1792mm ■Compatible material dimensions: L400–600 × W200 × H100–120mm ■Number of tiers: 6–9 tiers (8 columns/1 tier) ■Load capacity: 200kg / 1 tier ■Material: Steel ■Power supply: 100–240V ■Rated power supply: 50W
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Applications/Examples of results
The Smart Box Rack can be widely utilized in manufacturing and warehouse environments that handle electronic components, particularly for **"picking and inventory management of boxed items, trays, and circuit boards"** during the implementation process (SMT line). 【Specific Uses】 1. Time-saving in production preparation (kitting): By simply selecting the production model, the LEDs of the relevant materials light up simultaneously, making it ideal for preparation tasks before line operation, where components need to be found among a large number of boxes and trays. 2. Strict adherence to "first in, first out": Since older materials light up first, this directly helps prevent waste of electronic components that require expiration date management. 3. Solving space shortages in small-batch production of various items: The "free location" feature allows for items to be packed into available gaps, contributing to space-saving in environments where the variety of components causes fixed shelves to overflow. 4. Prevention of incorrect assembly and poka-yoke (human error countermeasures): Since components are picked "only from the lit location," it becomes a powerful tool for picking precision parts where mistakes are not allowed, and for quickly training inexperienced staff to become effective on-site.
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In this department, we provide total solutions for assembly by offering a diverse range of products and high technical capabilities to meet the challenges of our customers, who are globally expanding primarily in China, Thailand, Malaysia, and Vietnam. We focus on excellent assembly equipment from Panasonic Connect (formerly Panasonic Smart Factory Solutions) to support high performance, miniaturization, and lightweight electronics products, as well as peripheral equipment, technical support, and maintenance. Please take a look at our introduction video. https://www.youtube.com/watch?v=efdEd2BVT-A