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What is DX that breaks away from paper and spreadsheets to minimize equipment downtime?
AI supports labor shortages and technology transfer! With easy recording and automatic aggregation just by taking photos with a smartphone, we achieve a management system with zero unexpected stoppages. 【*Offering three basic knowledge points on DX】
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What is a problem-solving QC story? Introducing the differences from a goal-achievement type.
Break away from problem-solving that relies on experience, intuition, and courage! Introducing the differences from achievement-oriented approaches, methods, and key points.
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What is a preventive QC story? Methods for selecting themes, ideas, and approaches.
We will clearly introduce the differences and specific approaches of other QC stories, such as task achievement type and problem-solving type.
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[Image Explanation] What is a Fishbone Diagram? Introduction to Types, Examples of Creation, and Points to Note.
To identify business challenges and issues, and to standardize and improve efficiency, it is essential to communicate the work details accurately!
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What is a BOM (Bill of Materials)? A clear explanation of its types and related standards.
This content is useful for everyone from beginners to those with practical experience, so please be sure to read it all the way to the end!
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Carefully selected process management systems for the manufacturing industry! How to choose, disadvantages, and main features.
Managing manufacturing records is essential for engineering management to maintain and improve quality!
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What is factory automation? Introducing challenges, solutions, and successful case studies of companies to reference.
If you are considering promoting labor-saving measures within your company, please be sure to read until the end!
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What is a production management system?
A clear explanation of the disadvantages, how to choose without making mistakes, and the process until implementation!
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What is a defect report? Introducing the purpose of its creation, the items to be included, and key points for writing.
Explaining the points for writing an easy-to-understand report and how to create a template!
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Explanation of how to create a new employee training checklist, its items, and tips for operation.
Free templates available! Create a new employee training checklist to achieve effective development.
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How to write a risk assessment? A clear explanation of the implementation steps.
Template + example included! Explanation of how to write a record sheet based on the overview and implementation procedures, along with industry-specific examples.
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What is MTTF?
Introducing the differences between MTBF and MTTR, their formulas, and how to utilize them for business improvement!
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What is sampling inspection? An explanation of the types and how to design the number of samples in accordance with JIS.
Systematically organize the design concepts and the operation methods of the inspection system! Also introducing the utilization of DX.
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Introduction to the basic procedures and precautions for visual inspection. Explanation of causes for oversight and countermeasures.
Introducing practical improvement measures through enhancements in reproducibility and the combination with automation!
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What is visual inspection? Items, implementation methods, precautions, and new technologies for automation.
To ensure that inspection records are reliably kept and managed, digitization of information is essential!
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What is QC Circle activity? An explanation of its purpose, basic elements, and effective implementation methods.
Explaining the basic concepts, significance in modern times, introduction benefits, and specific approaches!
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What is a product ticket? An explanation of its purpose, differences from other forms, and points to note during operation.
Introducing the purpose of creating product tags and the benefits of managing them through a system!
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What are appropriate measures for near-miss incidents? Tips on how to write reports and ensure they are established are also introduced.
Explaining effective report writing for industry-specific countermeasures and near-miss prevention measures!
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What is KY activity (danger prediction activity)?
Explaining effective approaches, differences from KYT, and strategies to prevent running out of ideas! A video manual is recommended.
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What are the steps and key points for successfully implementing OJT in the manufacturing industry?
Explaining the necessity and drawbacks! Let's aim for consistency in educational content on the teaching side as well.
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Procedure for creating a skill map for multi-skilled workers: success stories and operational points.
Explaining why a skill map is necessary for multi-skilled workers, including the creation process, key points for utilization, and actual successful examples in an easy-to-understand manner!
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What is paperless transformation? Disadvantages and countermeasures, examples that led to a reduction in man-hours.
If you are looking for ways to achieve paperless operations at the site level (manufacturing site), please feel free to use this as a reference!
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What is 3M reduction? Introducing examples of business improvements by eliminating waste, inconsistency, and unevenness.
Introducing the situations where the 3Ms (Muri, Muda, Mura) occur and the business improvement procedures for the 3Ms in the manufacturing industry!
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What is Heinrich's Law? Explanation of common misconceptions and countermeasures.
I will explain the background of Heinrich's Law and similar laws!
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What is QC Circle activity (small group improvement activity)?
Explaining the purpose, basic philosophy, approach, examples of QC circle activities, and the reasons why they are considered outdated!
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What are the countermeasures for near-miss incidents? Explanation of occurrence cases and causes as well.
We will also explain the basics of near-miss incidents and KYT (Hazard Prediction Training)!
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What is IATF16949?
An introduction to the overview of IATF16949, the five core tools, acquisition methods, on-site challenges, and solutions!
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What is a "5 Whys" analysis?
Explaining the benefits of conducting a "why-why" analysis and efficient methods to avoid failure using case studies!
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What is MSA? An explanation of five verification methods and the standards required by IATF.
I will also explain the terms "calibration" and "Gauge R&R (GRR)" that are often heard in MSA!
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What is PPAP? An explanation of the 18 essential documents and 5 submission levels.
I will also explain the reasons why PPAP is necessary and the timing when PPAP is needed!
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