The true culprit of the foreign substance contamination was the "invisible enemy."
Countermeasures against invisible enemies
The true culprit of foreign matter contamination is the "invisible enemy." The dust in the painting booth cannot be detected by the naked eye. Old paint particles accumulate in areas with poor air flow and in the corners of equipment. Even if you think the cleaning is thorough, contamination exists at the microscopic level. However, this is important: environmental management alone is insufficient. The filters in the paint supply line, the air quality of the spray gun, and the negative pressure management of the painting booth... only when all of these are integrated can foreign matter contamination be prevented.
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Quality control and improvement points regarding foreign matter contamination.
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Improvement of coating quality, measures against foreign matter contamination.
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We are not just a "subcontracted painting factory." Established in 1958, our company has a foundation of painting technology and also specializes in chemical treatment, stripping, and cleaning, functioning as the "external surface treatment department" in your organizational chart. Based on our philosophy of "preparation is eight-tenths of the work," we emphasize participation from the "upstream process" before the drawings are finalized. We conduct test painting on a wide range of metals and difficult materials, and we produce the entire process from assembly, packaging, to delivery, thereby reducing your management workload. Additionally, by being able to perform zinc phosphate treatment in-house, we achieve stable painting quality. Furthermore, our micro-heating stripping technology, which does not use chemicals, maintains the electrical state of the "jigs (hangers)" that influence painting quality. Our approach of "pre-treatment determines painting quality" ensures the stability of the paint film during mass production. Rather than simply "applying specified standards," we work backwards to achieve optimal painting specifications and prevent scratches during transportation, sparing no effort in thorough discussions from the outset. This diligent preparation is the shortest path to preventing rework and minimizing total costs. From the development stage, please utilize the expertise of our specialists as part of your production line.