What are the reasons for the inability to read the costs of repainting? The cost structure of repainting.
The loss of one defective item is not just the cost of painting. We will break down the true cost, including stripping and re-preparation.
Are you calculating the loss of one defective coating at the coating unit price? The actual loss is several times that amount. ────────────── ■Cause of Occurrence Repainting requires four processes: stripping, re-preparation, repainting, and re-inspection. In addition to the process of painting new items, the costs of stripping and re-preparation are added in full. ■The Truth The stripping process requires chemicals and time, making the unit cost higher than new painting. Additionally, there are expedited shipping costs due to delivery delays and opportunity losses from line stoppages. If the material is thin sheet or aluminum, there is also a risk of damaging the material itself during stripping. ■Improvement Measures Estimate the effect of reducing the defect rate by 1 percent based on the costs of the four processes. Strengthening the management of pre-treatment and film thickness is often cheaper than rework costs. Please utilize the estimation materials for repainting losses.
basic information
Supported services: paint stripping, re-preparation, re-coating, inspection / Supported materials: iron, stainless steel, aluminum, aluminum die casting / Stripping methods: chemical stripping, thermal stripping / Small lot support: from 1 piece / Maximum dimensions: 2000mm
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Applications/Examples of results
Cost evaluation of outsourced painting in the purchasing and production management departments, and decision-making materials for quality improvement investments. We have a track record of supporting the visualization of rework costs by contracting the stripping and repainting of non-conforming products.
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We are not just a "subcontracted painting factory." Established in 1958, our company has a foundation of painting technology and also specializes in chemical treatment, stripping, and cleaning, functioning as the "external surface treatment department" in your organizational chart. Based on our philosophy of "preparation is eight-tenths of the work," we emphasize participation from the "upstream process" before the drawings are finalized. We conduct test painting on a wide range of metals and difficult materials, and we produce the entire process from assembly, packaging, to delivery, thereby reducing your management workload. Additionally, by being able to perform zinc phosphate treatment in-house, we achieve stable painting quality. Furthermore, our micro-heating stripping technology, which does not use chemicals, maintains the electrical state of the "jigs (hangers)" that influence painting quality. Our approach of "pre-treatment determines painting quality" ensures the stability of the paint film during mass production. Rather than simply "applying specified standards," we work backwards to achieve optimal painting specifications and prevent scratches during transportation, sparing no effort in thorough discussions from the outset. This diligent preparation is the shortest path to preventing rework and minimizing total costs. From the development stage, please utilize the expertise of our specialists as part of your production line.