What causes the hassle of cleaning before painting? Standardization of the pre-treatment process.
Cleaning and degreasing before painting takes up manpower and time. This explains the reasons why cleaning becomes a burden and the idea of entrusting the entire process from pretreatment to painting.
Before taking the painting outside, we are washing the parts in-house. Is this cleaning process taking up both manpower and time? 【Reasons Why Cleaning is a Burden】 □ Removing cutting oil and chips manually → The more parts there are, the longer it takes, and there may be residues left. □ Management of cleaning solutions and disposal of waste liquids is necessary → Changing and processing the liquids requires effort and costs. □ Drying and rust prevention are needed after washing → There is an increase in management to prevent rust before painting. 【Why Integration is Effective】 The quality of painting is largely determined by degreasing and chemical treatment before painting. If cleaning and painting are done by separate companies, dirt and rust may accumulate in between. 【Points for Review】 1. List the time and number of people involved in in-house cleaning. 2. Check if it is possible to request a consistent process from pre-treatment to painting. 【Eiwa Kogei's Response】 We carry out everything from pre-treatment, such as chemical film processing, to painting in-house consistently. 【Free Materials】 We have compiled a consistent system from pre-treatment to painting in the related catalog "What Can Be Done with Integrated Painting." It can be downloaded for free from this page.
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Theme: Cleaning and pre-treatment before painting. Confirmation items: Cleaning time and personnel, management of cleaning solution and waste liquid, drying and rust prevention. Response: A consistent process from pre-treatment such as chemical conversion coating to painting.
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A metal parts manufacturer that performs cleaning and degreasing in-house before painting. Considering the streamlining of the cleaning process, reviewing the scope of outsourcing, and stabilizing painting quality.
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We are not just a "subcontracted painting factory." Established in 1958, our company has a foundation of painting technology and also specializes in chemical treatment, stripping, and cleaning, functioning as the "external surface treatment department" in your organizational chart. Based on our philosophy of "preparation is eight-tenths of the work," we emphasize participation from the "upstream process" before the drawings are finalized. We conduct test painting on a wide range of metals and difficult materials, and we produce the entire process from assembly, packaging, to delivery, thereby reducing your management workload. Additionally, by being able to perform zinc phosphate treatment in-house, we achieve stable painting quality. Furthermore, our micro-heating stripping technology, which does not use chemicals, maintains the electrical state of the "jigs (hangers)" that influence painting quality. Our approach of "pre-treatment determines painting quality" ensures the stability of the paint film during mass production. Rather than simply "applying specified standards," we work backwards to achieve optimal painting specifications and prevent scratches during transportation, sparing no effort in thorough discussions from the outset. This diligent preparation is the shortest path to preventing rework and minimizing total costs. From the development stage, please utilize the expertise of our specialists as part of your production line.