Consultation for prototype of abrasion-resistant coating for concerns about quickly becoming scratched.
The paint on surfaces where objects slide or where parts come into contact quickly wears away and becomes scratched. We are accepting consultations for the development of wear-resistant coatings that create a durable paint film.
**Notice** We are accepting consultations for prototype wear-resistant coatings. **For such parts and concerns:** □ Surfaces where objects slide, such as chutes and guides, wear out quickly □ Paint on areas where parts contact each other chips and rusts □ We want to reduce the frequency of repair painting **What is wear-resistant coating?** It is a coating that creates a wear-resistant film using paints that contain hard resins or hard particles like ceramics. Simply increasing hardness can make it more prone to cracking, so selecting the right paint according to the type of friction (sliding, contact, particle impact) is crucial. There is also an approach that adds lubricating components to balance ease of sliding and wear resistance. **Why consult Eiwa Kogei?** Wear resistance greatly varies with film thickness and curing conditions. We manage everything from pre-treatment to curing consistently, select paints according to usage conditions, and verify with test coatings. We welcome consultations starting from small lot prototypes. **Free Materials** Please see "What Eiwa can do for metal coating" for the scope of our services.
basic information
Type of coating: Wear-resistant coating / Compatible materials: Iron, stainless steel, aluminum, zinc die-cast, magnesium / Select the paint according to the abrasion method and usage conditions, and confirm with test coating.
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Delivery Time
Applications/Examples of results
Typical usage examples: sliding surfaces for items such as shoots, guides, and hoppers, and mechanical components where parts come into contact with each other.
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We are not just a "subcontracted painting factory." Established in 1958, our company has a foundation of painting technology and also specializes in chemical treatment, stripping, and cleaning, functioning as the "external surface treatment department" in your organizational chart. Based on our philosophy of "preparation is eight-tenths of the work," we emphasize participation from the "upstream process" before the drawings are finalized. We conduct test painting on a wide range of metals and difficult materials, and we produce the entire process from assembly, packaging, to delivery, thereby reducing your management workload. Additionally, by being able to perform zinc phosphate treatment in-house, we achieve stable painting quality. Furthermore, our micro-heating stripping technology, which does not use chemicals, maintains the electrical state of the "jigs (hangers)" that influence painting quality. Our approach of "pre-treatment determines painting quality" ensures the stability of the paint film during mass production. Rather than simply "applying specified standards," we work backwards to achieve optimal painting specifications and prevent scratches during transportation, sparing no effort in thorough discussions from the outset. This diligent preparation is the shortest path to preventing rework and minimizing total costs. From the development stage, please utilize the expertise of our specialists as part of your production line.