How can we eliminate differing judgments among people? A system to visualize the criteria for judgment.
Manufacturing Industry New Employee Training: The inconsistency in judgment is causing defects! By eliminating "variability between individuals," both quality and a sense of security can be achieved.
"I heard that this much is okay." "Yesterday's person in charge said it was fine, but today I was told it was not acceptable." Are troubles arising in the field due to such "variability in judgment"? In manufacturing sites, the criteria for judgment communicated by experienced workers remain ambiguous, leading to confusion among newcomers and other workers, resulting in problems like the following: ● Product quality assessments vary by person, allowing defects to slip through. ● Proceeding with ambiguous judgments leads to issues in later processes. ● Frequent confirmations of "Is this OK? Is this not OK?" within the site waste time. These issues stem from continuing education that relies on "individual senses and experiences." Variability in judgment in manufacturing can accumulate small mistakes and anxieties, ultimately reducing productivity. To prevent this, it is essential to share standards that can be seen, heard, and understood, rather than relying on intuition. LinkStudio specializes in producing video materials focused on visualizing judgment criteria. Companies interested in creating a "shared understanding" to eliminate anxiety, mistakes, and confusion in the field are encouraged to reach out to us. *For more details, please feel free to contact us.
basic information
Proposal for Solutions | Visualizing and Verbalizing "Judgment Criteria" for Standardization "What qualifies as OK?" "What is considered NG?" To share these judgment criteria, creating standards that can be visually shared—such as utilizing video materials—is effective. Specifically, ● Produce comparison videos of good and defective products to clearly show the differences ● Reproduce subtle differences in dimensions and appearance using animations or enlarged footage ● Supplement key points to check during judgment with narration or subtitles This will organize ambiguous judgments like "Is this level of scratch OK?" and "Is this misalignment within acceptable limits?" into a common understanding.
Price information
Implementation Steps | Systematizing the Sharing of Judgment Criteria STEP 1 | Identify Situations Where Judgments Are Likely to Diverge Specifically identify inspection items or processes that frequently cause trouble. STEP 2 | Create a Video that Clearly Defines "Good Examples" and "Bad Examples" Using Visuals and Language Capture actual parts and measurement results, and visualize the judgment points with explanations. STEP 3 | Watch and Share Together to Establish as a "Common Standard" on Site By providing the same training to both newcomers and veterans, we can achieve a unified understanding.
Price range
P3
Delivery Time
OTHER
Model number/Brand name
Custom-made training video
Applications/Examples of results
Introduction of Success Cases | Transitioning from "Sensation" to "Shared Standards" to Reduce Mistakes and Rework At a metal processing manufacturer, there was variability in judgment among inspectors during visual inspections and dimensional checks, leading to issues with defective products and excessive rework. To address this, an educational video was created to clarify the "points of judgment," which was then viewed and shared by everyone. As a result: ● The time taken for quality judgment was reduced by 30%. ● Rework due to judgment errors decreased to less than half of the level before the introduction of the video. ● Even newcomers became clear on "what to look for," accelerating their readiness for immediate contribution. By organizing the content that was previously taught based on sensation into a "common language," both quality and productivity were significantly improved.
Line up（4）
| Model number | overview |
|---|---|
| How to Create Videos that Clearly Communicate Judgment Criteria Practical Point 1️⃣ | Show the difference between good and defective products side by side in the video |
| How to Create Videos that Clearly Communicate Judgment Criteria Practical Point 2️⃣ | Explain judgment points for each type of defect with subtitles and narration |
| How to Create Videos that Clearly Communicate Judgment Criteria Practical Point 3️⃣ | Deliberately address cases that are likely to cause confusion in judgment, showing the correct answer and the reasons |
| How to Create Videos that Clearly Communicate Judgment Criteria Practical Point 4️⃣ | Supplement the "actual appearance" that is difficult to convey through standards documents or drawings with video |
