Torque issues may be caused by a lack of understanding of the numbers.
[Manufacturing Industry New Employee Training] Should have been tightened...? Preventing torque misconceptions through video.
"I tightened it properly." "I set it to the specified torque." Despite receiving such reports from newcomers, are there any defects due to insufficient torque or re-tightening work occurring? ● Not fully understanding the units of measurement (such as N·m) or their meanings ● Knowing how to use a torque wrench but not understanding its purpose ● Relying solely on the tactile feedback of a click to conclude the task These issues arise because, while "torque management = rules" may be communicated, the "why" behind it is not understood. Torque management is not a task where "knowing how to do it is enough." It is a task where understanding "why that value" is crucial for ensuring quality and safety. At LinkStudio, we produce numerous educational videos that convey the meaning of "numbers" related to torque management and measurement tasks. Companies that want to prevent defects and accidents due to a lack of understanding of tasks are encouraged to consult with us. *For more details, please feel free to contact us.
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Proposal for Solutions | Teaching "Understanding of Meaning" and "Correct Usage" through Video To prevent torque issues, an educational design that connects numerical values with actions is necessary. It is crucial not only to show how to use it but also to help understand the reason behind "why this torque." Effective educational content that allows experiencing the "meaning of torque" through visuals is essential for this purpose. ● Show reenactments of fastening failures and damages due to insufficient or excessive torque. ● Visualize why adhering to specified torque is important from a strength perspective. ● Compare actual work with "incorrect methods" to clarify the causes of failure. Education is needed to dispel the misunderstanding that "matching the numbers is enough" and to balance understanding and actions for "tightening appropriately."
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Implementation Steps | How to Build an Educational System to Prevent Torque Defects STEP 1 | Specify the Causes of Torque Defects Occurring on Site Determine whether it is due to a lack of understanding of the numbers, mistakes in the work procedures, or clarify the criteria for judgment. STEP 2 | Produce and Implement a Video that Communicates Meaning and Procedures Simultaneously Enhance educational effectiveness from both visual and theoretical perspectives with live-action footage and explanations. STEP 3 | Institutionalize Reminders Before Work and Regular Re-Education Incorporate the video into a system so that it is not just "watched and done," but can be repeatedly utilized.
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P3
Delivery Time
OTHER
Model number/Brand name
Custom-made training video
Applications/Examples of results
Introduction of Success Stories | "Understanding Through Observation" Torque Education Reduces Defect Rate by 50% At a certain automotive parts manufacturer, an average of more than five fastening defects occurred each month. The majority of the causes were due to new employees who thought they had tightened according to specifications. Therefore, an educational video was introduced to convey the meaning and impact of torque management through visuals. By systematically explaining "why this value," "how to tighten," and "what happens if you make a mistake," the following results were achieved: - Fastening defects were halved in three months. - The accuracy of post-work checks improved, leading to a significant reduction in the number of re-tightening incidents. - There was an increase in understanding, with more people saying, "Torque isn't just about 'keeping the numbers.'" The structure that conveyed the "meaning" before the "usage" proved effective for both work quality and awareness.
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| Model number | overview |
|---|---|
| Video education structure to establish torque management 1️⃣ | Introduction of comparison videos for "correct fastening," "loose fastening," and "over-tightening" |
| Video education structure to establish torque management 2️⃣ | Visualizing the differences and precautions for each type of torque wrench |
| Video education structure to establish torque management 3️⃣ | Incorporating explanations for “Why this value?” in a story format |
| Video education structure to establish torque management 4️⃣ | Combining live-action and animation to promote understanding from both sensory and logical perspectives |
