Prevent "mixing order mistakes"! What should be taught first in the training of new employees in the formulation process?
【Manufacturing Industry New Employee Training】【Safety Education Video】The order of assembly operations is key to quality and safety.
"First of all, it's fine to just mix everything, right?" "I thought it would be okay to add this ingredient first." Have you ever been struck by the comments of a newcomer who doesn't understand the importance of order in the mixing process? ● Underestimating the order of ingredient addition and changing the procedure arbitrarily ● Not recognizing the risks of reactions or precipitates due to mixing order ● The teaching side has been saying, "Just watch and remember," resulting in a lack of understanding of the fundamentals This is a sign that there is a lack of education explaining "why that order matters" in a logical way. As long as mixing order is considered "just a procedure," accidents and defects will not disappear. That’s why it’s essential to provide education that deeply conveys "why that order must be followed." At LinkStudio, we produce numerous video training materials focused on reproducing mixing errors, comparing correct and incorrect methods, and understanding order for the field. Would you like to upgrade your training from "people who follow the order" to "people who understand and follow the meaning of the order"? *For more details, please feel free to contact us.
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Proposal for a Solution | Video Education to Convey the Meaning of "Order" through Visuals and Storytelling In the mixing process, there is a characteristic that "even if the appearance is the same, changing the order will change the result." That is why video education that allows learners to experience "the reason why this order is necessary" is effective. ● Parallel comparison of changes after mixing in the correct order versus the incorrect order ● Reproducing NG examples such as sedimentation, foaming, and poor reactions, with narration explaining the causes ● A structure that visually teaches "why this order" through storytelling This approach fosters the awareness that "mixing = just a task" is not the case, but rather "order management = quality management."
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Introduction Steps | How to Educate to Establish Understanding of Mixing Order STEP 1 | Identify past cases of mixing order mistakes and determine patterns Organize "why it happened" from the perspective of newcomers. STEP 2 | Create video teaching materials for the mixing process and visually demonstrate the "basis for the correct order" Using a comparison structure of NG→OK, the "actions to be taken" will be naturally ingrained. STEP 3 | Establish retention during training with video → practice → checklist Coordinate with the manual to create a system where it can be repeatedly viewed even after being assigned to the field.
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P3
Delivery Time
OTHER
Model number/Brand name
Custom-made training video
Applications/Examples of results
Introduction of Success Stories | Implementing Sequential Education through Videos Reduced Defects and Troubles Significantly In a chemical formulation site, frequent issues such as reaction failures and reprocessing occurred due to incorrect sequencing. The root cause was that newcomers underestimated the process, thinking, "Isn't it the same if I just add all the materials?" Therefore, a comparative video teaching material was introduced to demonstrate the correct mixing order and the troubles that arise when done in reverse. As a result of making the formulation process visually understandable: ● Troubles caused by mixing errors decreased by over 90% in three months ● Newcomers began to self-verify by asking, "Is this the correct order?" ● By using the work procedure manual and videos together, uniformity in training was achieved By newcomers understanding "why that order is necessary," mistakes decreased, and they became more confident in their work.
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| Model number | overview |
|---|---|
| Tips for Designing Videos to Convey Mixing Order 1️⃣ | Arrange and compare the mixing results in order and in reverse order, emphasizing the differences |
| Tips for Designing Videos to Convey Mixing Order 2️⃣ | Clearly show the reaction results (foaming, sedimentation, discoloration, etc.) with live-action footage |
| Tips for Designing Videos to Convey Mixing Order 3️⃣ | Narrate the explanation of "why this order" with theory + voices from the field |
| Tips for Designing Videos to Convey Mixing Order 4️⃣ | Structure the content to introduce common mistakes that newcomers tend to make in advance |
