How to prevent 'order mistakes' from causing rework?
[Manufacturing Industry New Employee Training] [Video Training] Mistakes in order lead to rework and decreased production efficiency! Improve production efficiency through education to prevent order mistakes.
In the equipment assembly line, mistakes in the order of attaching parts, known as "order mistakes," can lead to rework and quality defects, resulting in decreased production efficiency. New workers, in particular, tend to proceed with their tasks based on partial understanding without grasping the overall picture of the work procedures. The main factors contributing to order mistakes are as follows: ● Insufficient understanding of work procedures: New workers do not fully grasp the entire assembly process. ● Abstract nature of training content: There are many vague instructions such as "make sure to check" and "avoid mistakes," without specific steps provided. ● Inadequate manuals: Work procedure documents are either not organized or not updated, leading to a disconnect with the actual situation on the shop floor. To prevent order mistakes in the equipment assembly line, it is essential to organize and update work procedure documents, implement specific training, and utilize checklists. These efforts are expected to improve production efficiency and stabilize quality. LinkStudio produces educational materials and video resources specifically for equipment assembly lines. If you have any inquiries regarding the review of training content or the organization of materials, please feel free to contact us.
basic information
Proposal for Solutions | Educational Innovations to Prevent Order Mistakes To prevent order mistakes, the following measures are effective: ● Development and updating of work procedure manuals: Create work procedure manuals that reflect the actual conditions on-site and update them regularly. ● Implementation of specific training: Clearly demonstrate the work procedures and deepen understanding through actual work. ● Utilization of checklists: Create checklists for each work process to thoroughly confirm the order.
Price information
Implementation Steps | Building an Educational System to Prevent Order Mistakes STEP 1 | Understanding Current Issues Analyze the occurrence of order mistakes and clarify the challenges in education. STEP 2 | Development and Update of Work Procedures Develop work procedures that reflect the actual conditions on-site and update them regularly. STEP 3 | Implementation of Specific Education Clearly demonstrate the work procedures and deepen understanding through actual tasks. STEP 4 | Utilization of Checklists Create checklists for each work process to thoroughly verify the order.
Price range
P3
Delivery Time
OTHER
Model number/Brand name
Custom-made training video
Applications/Examples of results
Introduction of Success Case | 50% Reduction in Order Mistakes through Improvement of Work Procedures At a certain equipment assembly manufacturer, there were frequent reworks due to order mistakes. Therefore, the following measures were implemented: ● Improvement and updating of work procedures: Developed work procedures that reflect the actual conditions on-site and updated them regularly. ● Implementation of specific training: Clearly demonstrated the work procedures and deepened understanding through actual work. ● Utilization of checklists: Created checklists for each work process to thoroughly confirm the order. As a result of these initiatives, order mistakes were reduced by 50%, and production efficiency improved.
Line up（4）
| Model number | overview |
|---|---|
| How to Promote Education to Prevent Order Mistakes 1️⃣ | Preparation and Update of Work Procedures: Prepare work procedures that reflect the actual conditions on-site and update them regularly. |
| How to Promote Education to Prevent Order Mistakes 2️⃣ | Implementation of Specific Education: Clearly demonstrate the work procedures and deepen understanding through actual work. |
| How to Promote Education to Prevent Order Mistakes 3️⃣ | Utilization of Checklists: Create checklists for each work process and thoroughly confirm the order. |
| How to Promote Education to Prevent Order Mistakes 4️⃣ | Providing Feedback: Provide feedback on work results to deepen understanding. |
