How to convey the essence to a 'newcomer who thinks it's enough to just tighten things up'
【Manufacturing Industry New Employee Training】 The Dangers of New Employees Who Think "Just Tightening is Enough"! The Background of the Importance of Torque Management Not Being Conveyed.
In the manufacturing field, the fastening work of bolts and nuts is one of the basic processes. However, some new workers tend to think that "as long as it is tightened, it's fine," and they often overlook proper torque management. This kind of perception can have a significant impact on the quality and safety of the products. The main reasons why newcomers cannot understand the importance of torque management are as follows: ● Abstract nature of the training content: There are many abstract instructions like "tighten properly," without specific torque values or management methods provided. ● Lack of practical training: There are few opportunities to experience the importance of torque management through actual work. ● Insufficient sharing of torque management failure cases: There is inadequate information sharing about past failure cases and their impacts, leading to a lack of awareness of the risks. *For more details, please feel free to contact us.
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Proposal for Solutions | Educational Methods to Convey the Essence of Torque Management To help newcomers understand the importance of torque management, the following measures are effective: ● Presentation of specific torque values: Clearly indicate the appropriate torque values for each component and have them confirmed before work begins. ● Education on the correct use of torque wrenches: Provide practical instruction on how to use torque wrenches to ensure accurate torque management. ● Sharing of failure cases: Share past cases of torque management failures to help them understand the impact and importance. ● Regular torque checks: Establish a habit of conducting torque checks after work to confirm that proper fastening has been performed.
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Implementation Steps | Building Torque Management Education STEP 1 | Understanding Current Issues Analyze the occurrence of torque management errors and clarify the challenges in education. STEP 2 | Reviewing Educational Content Consider educational content that incorporates specific torque values and proper usage of torque wrenches. STEP 3 | Conducting Practical Training Provide training that allows participants to experience the importance of torque management through actual work. STEP 4 | Providing Feedback Give feedback on work results to deepen understanding.
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P3
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OTHER
Model number/Brand name
Custom-made training video
Applications/Examples of results
Introduction of Success Stories | Quality Defects Halved Through Torque Management Training At an automotive parts manufacturer, there were frequent quality defects due to torque management mistakes by new operators. Therefore, the following measures were implemented: ● Presentation of Specific Torque Values: Clear torque values suitable for each part were provided, and operators were required to confirm them before starting work. ● Education on Proper Use of Torque Wrenches: Practical instruction on how to use torque wrenches was provided, enabling operators to master accurate torque management. ● Sharing of Failure Cases: Past cases of torque management failures were shared to help understand their impact and importance. ● Regular Torque Checks: A habit of conducting torque checks after work was established to ensure proper fastening. As a result of these initiatives, quality defects due to torque management mistakes were reduced by over 50%, leading to improved product quality.
Line up（5）
| Model number | overview |
|---|---|
| How to Promote Torque Management Education 1️⃣ | Presentation of specific torque values: Clearly indicate the appropriate torque values for each component and have them confirmed before work begins. |
| How to Promote Torque Management Education 2️⃣ | Education on the correct use of torque wrenches: Provide practical instruction on how to use torque wrenches to ensure accurate torque management is acquired. |
| How to Promote Torque Management Education 3️⃣ | Sharing of failure cases: Share past failure cases in torque management to help understand their impact and importance. |
| How to Promote Torque Management Education 4️⃣ | Implementation of regular torque checks: Develop a habit of conducting torque checks after work to confirm that proper fastening has been carried out. |
| How to Promote Torque Management Education 5️⃣ | Providing feedback: Offer feedback on work results to deepen understanding. |
