Cold forging technology for small precision components.
Introducing examples of cold forging of aluminum materials with irregular shapes and thin-walled cold forging!
We would like to introduce our cold forging technology for small precision parts. In the case of cold forging of aluminum materials with irregular shapes, we achieved consistent shaping from round wire (coil material) using a former. By cold forging from a round cross-section to a diamond shape, we reduced material costs by approximately 55% and product costs by 55%. Additionally, we also accommodate cold forging of thin-walled products (thickness of 1.35mm). This resulted in improved productivity and a 35% reduction in product costs. [Case Summary] ■ Challenges - Irregular materials have high material costs - In machining, hole processing becomes a separate process, leading to poor yield ■ Results - Cold forging from round cross-section to diamond shape - Material costs reduced by approximately 55% / Product costs reduced from 100 to 45 (55% reduction) *For more details, please download the PDF or feel free to contact us.
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【Summary of Other Cases】 ■Issues - Pipe materials have high material costs - Poor material precision requires total machining of inner and outer diameters - Low productivity due to total cutting ■Results - Cold forging of thin-walled products (thickness 1.35mm) - Improvement in productivity - Product cost reduced from 100 to 65 (35% reduction) *For more details, please download the PDF or feel free to contact us.
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For more details, please download the PDF or feel free to contact us.
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Our company primarily focuses on the manufacturing of automotive-related parts, producing high-functionality and high-precision components that constitute the heart of vehicles, such as engines, transmissions, and steering systems. We always start by rejecting conventional methods, driven by the belief that "maintaining the status quo is a step backward." We are committed to adopting new technologies and methods to significantly improve quality and reduce costs.