Harmonic Diagnosis Tool for the Manufacturing Industry
Harmonic diagnostic technology for predictive maintenance of electrical equipment.
In manufacturing equipment monitoring, the stable operation of equipment influences production efficiency. In particular, aging electrical equipment increases the risk of operational shutdowns due to unexpected troubles. Equipment downtime can lead to delays in production plans and increased costs, making early anomaly detection and countermeasures essential. Harmonic diagnostic tools analyze the harmonic components superimposed on the power supply current of electrical equipment, allowing for the diagnosis of degradation without stopping the equipment, thereby preventing troubles before they occur. 【Application Scenarios】 - Production equipment within factories - Power receiving and transforming equipment - Air conditioning equipment 【Benefits of Implementation】 - Realization of planned equipment maintenance - Reduction of operational shutdown risks due to sudden failures - Optimization of equipment investment costs
basic information
**Features** 1. Non-contact diagnosis: Collects harmonic components from the cable section of the distribution board. 2. Live line diagnosis: Can be diagnosed while in operation. 3. Diagnosis possible without experts (diagnosis through AI analysis): Evaluation of diagnosis results on a five-point scale. 4. Portable and easy to carry. 5. Realization of predictive maintenance: Graphs diagnosis results through trend management, enabling deterioration prediction. **Our Strengths** Since our establishment, we have developed measurement and control systems, proposing systems that satisfy our customers with the technological expertise we have cultivated over many years.
Price information
KS-3000A: Dedicated to AC motors, starting at 6 million yen KS-2000A: Universal type for AC/DC and others, starting at 12.6 million yen HM-3000A: Successor to KS-3000A, starting at 4 million yen HM-3000AI: Successor to KS-3000A with AI functionality (Scheduled for release in December 2026: 6 million yen) HM-2000A: Successor to KS-2000A (Scheduled for sale in October 2026: 7 million yen) HM-2000AI: Successor to KS-2000A with AI functionality (Scheduled for release in March 2027: 9 million yen)
Price range
P6
Delivery Time
OTHER
Model number/Brand name
HM-3000AI、HM-2000AI／KS-3000A、KS-2000A
Applications/Examples of results
【Equipment Subject to Diagnosis】 1. AC Motors: Motor section, Load section, Inverter section 2. DC Motors: Motor section, Load section, Inverter section 3. Power Transformers: Molded transformers, Oil-filled transformers 4. Power Capacitors: Power factor correction capacitors 5. Generators: Diesel engines and turbines of prime movers 6. Uninterruptible Power Supply (UPS) 【Nippon Mechatron's Harmonic Diagnostic Device has received high praise.】 - 2005 Minister of Education, Culture, Sports, Science and Technology Award for Science and Technology (Technology Division) - Received the 29th Invention Award from the Japan Invention Association (Yamaguchi Invention Achievement Award) - 2003 Kyoto City Small and Medium Enterprise Support Center Oscar Award - 2003 Japan Plant Maintenance Association Excellent Product Award
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Since our establishment, we have consistently engaged in the development of measurement and control systems, and with the technical expertise we have cultivated over many years, we will always propose systems that satisfy our customers.