Harmonic Diagnosis Tool for Mining Industry
Enables predictive maintenance of electrical equipment, improving safety and efficiency in mining.
In mining machinery maintenance, stable operation of equipment is essential. Unexpected failures can lead to losses from operational downtime and decreased safety. In particular, electrical equipment used in harsh environments deteriorates quickly and requires appropriate maintenance measures. Our harmonic diagnostic tool analyzes the harmonic components superimposed on the power current of electrical equipment, allowing for the diagnosis of deterioration without stopping the equipment. Even without experts, the AI analysis function can evaluate diagnostic results on a five-point scale and predict the locations and timing of deterioration. This contributes to solving the challenges of machinery maintenance in mining and improving the stable operation and safety of equipment. 【Usage Scenarios】 - Mining plants - Concentration equipment - Conveying equipment 【Benefits of Implementation】 - Cost reduction: Through the review of planned maintenance - Prevention of troubles: Prevention of incidental failures - Improved safety: Through non-contact diagnostics
basic information
【Features】 - Non-contact diagnosis: Collects harmonic components from the cable section of the distribution board - Live line diagnosis: Operates in running condition - Diagnosis possible without experts (diagnosis through AI analysis): Evaluation of diagnosis results on a 5-point scale - Portable and easy to carry - Realization of predictive maintenance: Graphs diagnosis results for trend management, enabling deterioration prediction 【Our Strengths】 Since our establishment, we have consistently developed measurement and control systems, and with the technical expertise we have cultivated over many years, we always propose systems that satisfy our customers.
Price information
KS-3000A: Dedicated to AC motors, starting at 6 million yen KS-2000A: Universal type for AC, DC, and others, starting at 12.6 million yen HM-3000A: Successor to KS-3000A, 4 million yen HM-3000AI: Successor to KS-3000A with AI functionality (Scheduled for release in December 2026: 6 million yen) HM-2000A: Successor to KS-2000A (Scheduled for sale in October 2026: 7 million yen) HM-2000AI: Successor to KS-2000A with AI functionality (Scheduled for release in March 2027: 9 million yen)
Price range
P6
Delivery Time
OTHER
Model number/Brand name
HM-3000AI、HM-2000AI／KS-3000A、KS-2000A
Applications/Examples of results
【Equipment Subject to Diagnosis】 1. AC Motors: Motor section, Load section, Inverter section 2. DC Motors: Motor section, Load section, Inverter section 3. Power Transformers: Molded transformers, Oil-filled transformers 4. Power Capacitors: Power factor correction capacitors 5. Generators: Diesel engines and turbines of prime movers 6. Uninterruptible Power Supply (UPS) 【Japan Mechatron's Harmonic Diagnostic Device has received high acclaim.】 - 2005 Minister of Education, Culture, Sports, Science and Technology Award for Science and Technology (Technical Division) - 29th Invention Award from the Japan Invention Promotion Association (Yamaguchi Invention Contribution Award) - 2003 Kyoto City Small and Medium Enterprise Support Center Oscar Award - 2003 Excellent Product Award from the Japan Plant Maintenance Association
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Since our establishment, we have consistently engaged in the development of measurement and control systems, and with the technical expertise we have cultivated over many years, we will always propose systems that satisfy our customers.