Harmonic Diagnosis Tool for the Pharmaceutical Industry
Supports quality maintenance and stable operation through predictive maintenance of electrical equipment.
In the pharmaceutical industry, stable operation of manufacturing equipment and maintenance of product quality are essential. Equipment failures can lead to production stoppages and quality issues, potentially resulting in significant losses. Particularly in pharmaceutical manufacturing, abnormalities in equipment directly affect product quality, necessitating high reliability. Harmonic diagnostic tools utilize harmonics superimposed on the power current of electrical equipment to diagnose without stopping the equipment, addressing these challenges. 【Usage Scenarios】 - Pharmaceutical manufacturing lines - Air conditioning equipment in clean rooms - Quality control departments 【Benefits of Implementation】 - Maintenance of quality through stable operation of equipment - Reduced risk of production stoppages due to accidental failures - Cost reduction through planned maintenance
basic information
【Features】 1. Non-contact diagnosis: Collects harmonic components from the cable section of the distribution board. 2. Live line diagnosis: Can be diagnosed while in operation. 3. Diagnosis possible without experts (AI analysis function): Evaluation of diagnosis results on a five-point scale. 4. Portable and easy to carry. 5. Realization of predictive maintenance: Graphs of diagnosis results for trend management, enabling deterioration prediction. 【Our Strengths】 Since our establishment, we have been engaged in the development of measurement and control systems, and we propose systems that satisfy our customers with the technical expertise we have cultivated over many years.
Price information
KS-3000A: Dedicated to AC motors, starting at 6 million yen KS-2000A: Universal type for AC/DC and others, starting at 12.6 million yen HM-3000A: Successor to KS-3000A, starting at 4 million yen HM-3000AI: Successor to KS-3000A with AI functionality (Scheduled for release in December 2026: 6 million yen) HM-2000A: Successor to KS-2000A (Scheduled for sale in October 2026: 7 million yen) HM-2000AI: Successor to KS-2000A with AI functionality (Scheduled for release in March 2027: 9 million yen)
Price range
P6
Delivery Time
OTHER
Model number/Brand name
HM-3000AI、HM-2000AI／KS-3000A、KS-2000A
Applications/Examples of results
【Equipment Subject to Diagnosis】 1. AC Motors: Motor section, Load section, Inverter section 2. DC Motors: Motor section, Load section, Inverter section 3. Power Transformers: Molded transformers, Oil-filled transformers 4. Power Capacitors: Power factor correction capacitors 5. Generators: Diesel engines and turbines of prime movers 6. Uninterruptible Power Supply (UPS) 【Japan Mechatron's Harmonic Diagnostic Device has received high acclaim.】 - 2005 Minister of Education, Culture, Sports, Science and Technology Award for Science and Technology (Technology Division) - 29th Invention Award from the Japan Invention Association (Yamaguchi Invention Contribution Award) - 2003 Kyoto City Small and Medium Enterprise Support Center Oscar Award - 2003 Japan Plant Maintenance Association Excellent Product Award
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Distributors
Since our establishment, we have consistently engaged in the development of measurement and control systems, and with the technical expertise we have cultivated over many years, we will always propose systems that satisfy our customers.