Harmonic Diagnosis Tool for Automotive Parts Evaluation
Achieving predictive maintenance to enhance the quality and reliability of automotive parts.
In the field of automotive parts evaluation, ensuring product quality and reliability is essential. Particularly in electrical system components, aging deterioration and abnormal operation can lead to performance degradation and accidents. To address these issues, it is important to accurately understand the deterioration status of components and take appropriate measures at the right time. Harmonic diagnostic tools utilize harmonics superimposed on the power supply current of electrical equipment to diagnose without stopping the equipment. This technology allows for a detailed understanding of the deterioration points and degrees of automotive parts, making it possible to prevent failures before they occur. 【Usage Scenarios】 * Quality evaluation of automotive parts * Deterioration diagnosis of electrical system components * Component evaluation during the development stage 【Effects of Implementation】 * Improved reliability of components * Reduced risk of failure * Increased efficiency in quality management
basic information
**Features** 1. Non-contact diagnosis: Collects harmonic components from the cable section of the distribution board. 2. Live line diagnosis: Operates in a running state. 3. Diagnosis possible without experts (diagnosis through AI analysis): Evaluation of diagnosis results on a five-point scale. 4. Portable and easy to carry. 5. Realization of predictive maintenance: Graphs diagnosis results for trend management, enabling deterioration prediction. **Our Strengths** Since our establishment, we have consistently developed measurement and control systems, and with the technical expertise we have cultivated over many years, we always propose systems that satisfy our customers.
Price information
KS-3000A: Dedicated to AC motors, starting at 6 million yen KS-2000A: Universal type for AC/DC and others, starting at 12.6 million yen HM-3000A: Successor to KS-3000A, starting at 4 million yen HM-3000AI: Successor to KS-3000A with AI functionality (Scheduled for release in December 2026: 6 million yen) HM-2000A: Successor to KS-2000A (Scheduled for sale in October 2026: 7 million yen) HM-2000AI: Successor to KS-2000A with AI functionality (Scheduled for release in March 2027: 9 million yen)
Price range
P6
Delivery Time
OTHER
Model number/Brand name
HM-3000AI、HM-2000AI／KS-3000A、KS-2000A
Applications/Examples of results
【Equipment Subject to Diagnosis】 1. AC Motors: Motor section, Load section, Inverter section 2. DC Motors: Motor section, Load section, Inverter section 3. Power Transformers: Molded transformers, Oil-filled transformers 4. Power Capacitors: Power factor correction capacitors 5. Generators: Diesel engines and turbines of prime movers 6. Uninterruptible Power Supply (UPS) 【Nippon Mechatron's Harmonic Diagnostic Device has received high praise.】 - 2005 Minister of Education, Culture, Sports, Science and Technology Award for Science and Technology (Technology Division) - Received the 29th Invention Award from the Japan Invention Association (Yamaguchi Invention Contribution Award) - 2003 Kyoto City Small and Medium Enterprise Support Center Oscar Award - 2003 Japan Plant Maintenance Association Excellent Product Award
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Distributors
Since our establishment, we have consistently engaged in the development of measurement and control systems, and with the technical expertise we have cultivated over many years, we will always propose systems that satisfy our customers.