[Improvement Case] Reduced costs and effort associated with equipment maintenance cleaning.
We will introduce a case where the need for paid cleaning through outsourcing has been eliminated, achieving a total cost reduction of 1/10!
We would like to introduce a case from a company in Niigata Prefecture that is working on reducing the discharge of water-soluble waste liquids. The company had been outsourcing maintenance cleaning of its equipment, which was costly and labor-intensive, so they were exploring methods to clean in-house. After introducing a special water-based cleaning agent, the need for outsourced paid cleaning was eliminated, allowing them to achieve a total cost reduction of 1/10, even when considering the purchase costs. [Challenges Before Implementation] - Regular cleaning was necessary due to the accumulation of sludge and other contaminants on the heat transfer medium, which led to a decrease in performance. - The contaminants were so stubborn that they could not be removed even with a high-pressure cleaner at 7.5 MPa, so they were relying on outsourced paid cleaning. - When outsourcing, the challenges included the effort to package the contaminants to prevent spillage, a lead time of about one month, and costs related to shipping and cleaning expenses. *For more details, please download the PDF or feel free to contact us.*
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**Effects After Implementation** ■ Almost completely cleaned by simply immersing in a solution diluted 2 to 3 times with a special water-based cleaning agent for about 40 minutes. ■ The effort required from the operator has improved to just a light brushing at the end. ■ Since there is no longer a need for outsourced paid cleaning, even considering the purchase cost of the special water-based cleaning agent, a total cost reduction of 1/10 has been achieved. *For more details, please download the PDF or feel free to contact us.*
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For more details, please download the PDF or feel free to contact us.
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Nagaoka Oil Co., Ltd. was founded in 1940 and has developed a business that covers the entire spectrum of industrial lubricants, from providing industrial lubricants and cutting oils to the collection and recycling of waste fluids. Leveraging its characteristics as a trading company, it responds to customer needs with precision by sourcing a variety of industrial lubricants and related products from multiple manufacturers. In addition to providing services based on the know-how accumulated as professionals in industrial lubricants and cutting oils, it supports the entire production technology in the field of industrial lubricants.