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Case study of the introduction of an original painting line that prevents dust from entering.

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ホコリが入らない塗装ブース1.jpg
ホコリが入らない塗装ブース2.jpg

Case study of the introduction of an original painting line that prevents dust from entering.

ホコリが入らない塗装ブース1.jpg
ホコリが入らない塗装ブース1.jpg ホコリが入らない塗装ブース2.jpg

A system that prevents dust from entering the painting room significantly reduces the defect rate! What is the original painting line that improved painting quality and efficiency?

【Customer's Concerns】 - Traditional paint booths have become dust collectors due to the effects of negative pressure, leading to frequent occurrences of dirt and foreign material defects. - Although efforts were made internally to improve the defect rate, significant results were not achieved. 【NCC's Proposal】 We propose a total coordinated painting line that reduces the defect rate and improves workability. 【Implementation Effects and Feedback】 - The previously problematic defect rate has been significantly reduced. - Productivity has also improved.

Related Link - https://ncc-nice.com/ncc-coating/case-studies/coat…

basic information

【Product Details】 To prevent the negative pressure condition seen in conventional setups, an air balance booth with air supply has been selected for the painting booth, maintaining a positive pressure state. This creates an environment that prevents dust from entering the painting area, achieving a reduction in defect rates. Additionally, the NCC original painting machine, "Station Type XY Automatic Painting Machine," which offers excellent operability and stable quality, along with the original drying oven that achieves a temperature distribution of ±2°C, contributes to improved work efficiency.

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Applications/Examples of results

- Analysis of painting defects - Reduction of defect rate - Improvement of productivity - Introduction of painting line

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[Case Studies of Equipment Introduction] No. 1 in Solving Manufacturing Site Issues! NCC Corporation, Nagano Prefecture

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Since its establishment in 1958, the company has focused on industrial paints and fine chemical products. In 1964, it established Minami-Shin Custom Co., Ltd. (now CC-G Co., Ltd.) as a research factory, where it accumulated knowledge and built expertise in specialized areas by using its own products. This accumulated know-how has been recognized, leading to an expansion of the market throughout Nagano Prefecture, while simultaneously, customer requests have become increasingly diverse. The fine chemical sector, including industrial chemicals and chemical products, has evolved to include high-tech materials such as electronic materials, as well as efficient production and recycling systems to handle them. The establishment of a consistent supply system for hazardous and highly toxic materials, as well as the addition of functions for paint color matching, has also been driven by customer needs. Additionally, in response to requests from local customers, the company has ventured into construction fields utilizing chemical methods and chemical construction materials, demonstrating an advisory function from a comprehensive perspective that differs from traditional trading companies.

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