[For the rubber industry] VW-3100 Equipment Inspection Efficiency Improvement
Listening, measuring, and judging instead of using a stethoscope. Quantifying abnormal sound sources to streamline inspections.
In the rubber industry, stable operation of equipment is crucial for formulation management. In particular, abnormalities in rotating machinery such as mixers and vulcanizers can lead to a decline in product quality and a decrease in production efficiency. Unusual noises are an important sign of equipment abnormalities, but there is often a reliance on the experience of skilled workers, making the transfer of technology a challenge. The VW-3100 addresses these issues by quantifying minute vibrations and identifying the sources of abnormal sounds. It enables simultaneous vibration measurement and recording, allowing for precise diagnosis in the office. 【Usage Scenarios】 - Abnormal diagnosis of rotating machinery such as pumps, compressors, and fans - Detection of unusual noises in piping - Predictive maintenance of equipment 【Benefits of Implementation】 - Reduction of equipment downtime through early detection of abnormalities - Transfer of skills from experienced workers - Increased efficiency in inspection tasks - Compliance with ISO evaluations and trend management
basic information
【Features】 - Captures machine anomalies (simultaneous display of acceleration, velocity, and displacement) - Acts as the "ear" of experienced professionals (identifies unusual sounds with variable filters) - Brings back "evidence" from the field (vibration measurement and recording) - Supports ISO evaluation, route inspection, and trend management - Equipped with V3 band and ISO 2954:2012 compliant filters 【Our Strengths】 We develop new value products from the customer's perspective. By integrating sensing, measurement, and control technologies, we provide solutions that meet the needs of production sites.
Price range
P3
Delivery Time
P3
Delivery times may vary depending on stock availability, so please inquire.
Model number/Brand name
VW-3100
Applications/Examples of results
- Simple diagnostics for motors, pumps, and blowers - Shipping inspection for large refrigeration units and large engines - Pre-operation inspection of machine tools - On-site measurements for troubleshooting
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Our technology supports solutions in various fields. With technologies in sensing, measurement, control, data processing, and precision mechanisms, along with a total technology that integrates them, we are able to provide various solutions that meet the needs of production sites. Moving forward, we will continue to leverage our diverse technological capabilities to challenge the development of high-value-added products and systems that attract attention across different industries and sectors.