VW-3100 for Machine Tools | Maintenance of Machine Tools through Precision Diagnosis
Listening, measuring, and judging instead of using a stethoscope. Early detection of equipment overheating.
In the machine tool industry, maintaining processing accuracy and avoiding production line downtime significantly affects profits. Wear of spindle bearings and slight vibration anomalies in feed mechanisms directly lead to dimensional defects and reduced surface roughness in products. The VW-3100 precisely quantifies abnormal noises and vibrations in equipment, digitizing the diagnosis traditionally performed by skilled workers based on "sound." It captures early signs of failure, supporting improved yield and stable operation through planned maintenance. 【Usage Scenarios】 Diagnosis of spindle bearing wear in machine tools Detection of sliding anomalies and vibrations in feed shafts (ball screws) and guides Identification of abnormal noises in drive components such as tool changers (ATC) Investigation and analysis of vibration issues and defects during processing 【Benefits of Implementation】 Prevention of unexpected machine stoppages, maximizing the overall operating rate of the line Stabilization of quality through the prevention of processing defects (yield reduction) Standardization and transmission of maintenance techniques through quantification Reduction and efficiency improvement of on-site inspection time through precise diagnosis in the office
basic information
【Features】 - Simultaneous measurement of acceleration, velocity, and displacement - Identification of abnormal sounds with a variable filter - Simultaneous implementation of measurement data and recording - Support for ISO evaluation, route inspection, and trend management - Data management with an optional vibration diagnosis assist tool 【Our Strengths】 We develop new value products from the customer's perspective. By integrating sensing, measurement, and control technologies, we provide solutions that meet the needs of production sites.
Price range
P3
Delivery Time
P3
Delivery times may vary depending on stock availability, so please inquire.
Model number/Brand name
VW-3100
Applications/Examples of results
- Simple diagnosis of motors, pumps, blowers, etc. - Shipping inspection of large refrigeration units and large engines - Pre-operation inspection of machine tools - On-site measurement in case of trouble
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Our technology supports solutions in various fields. With technologies in sensing, measurement, control, data processing, and precision mechanisms, along with a total technology that integrates them, we are able to provide various solutions that meet the needs of production sites. Moving forward, we will continue to leverage our diverse technological capabilities to challenge the development of high-value-added products and systems that attract attention across different industries and sectors.