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PIAB [Case Study] Picking Soft Foods
The piSOFTGRIP series is a soft gripper powered by vacuum, allowing for gentle and reliable picking without crushing the workpiece. It is less affected by the shape and hardness of food, and has recei…
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PIAB [Case Study] Improving Productivity in Metal Sheet Handling with Kenos KVG Gripper
■Kenos(R) Vacuum Gripping System Designed to streamline handling processes. It is a highly versatile product that can handle various workpieces of different shapes, sizes, and materials based on foam grippers and suction cups. You can choose specifications that include a built-in COAX multi-stage ejector as a vacuum source or an external side channel blower pump. ■Kenos KVG Series We offer two types: KVG60 and KVG120. You can freely select the length, types of foam pads and suction cups, types of flow control technology (automatic adjustable check valves or flow control holes), and types of vacuum generators. This gripper is suitable for handling workpieces across various industries, from furniture to packaging. ■COAX Vacuum Generation Technology Designed to achieve safe and fast gripping with high initial vacuum flow while minimizing energy consumption. It maintains stable performance even when the air supply pressure is low or fluctuating. It can reduce the supply costs of compressed air and overall manufacturing costs. We are introducing examples of Kenos KVG grippers. For more details, please refer to the "Related Links."
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The PIAB custom product "CPT" has been treated as a standard product.
The custom product "CPT (Collaborative Robot Palletizing Tool)," which has achieved two years of success as a custom item, will now be offered as a standard product. CPT was born from the ideas of the custom line team at Piab Germany and has attracted attention since its launch in 2022 for its ability to pick multiple diverse boxes in the same cycle. Its off-center design, which extends up to 100mm in reach, and its lightweight, compact body reduce the burden on the robot arm. The built-in piCOMPACT(R)23 SMART valve unit enables rapid response and improves throughput. It also features COAX(R) technology, which excels in energy efficiency. The suction surface is plate exchangeable, making it easy to switch between foam pads and suction cups. Models compatible with UR20 size (UR E series and CB series) come with plug-and-play software, while other robot-compatible models are equipped with an IO-link compatible interface. For more detailed information, please refer to the related links.
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The "piGRIP FLC" from Piab expands the world of Piab's suction cups.
The piGRIP® FLC is a new interface component that is compatible with all existing Piab suction cups. Regardless of the application, it allows for easier and more sophisticated adjustments for height differences and angles during picking. By adding the FLC between the piGRIP bellows and your preferred suction cup, the flexibility of operation is significantly enhanced. It enables the use of cups that were previously unusable due to insufficient stroke, while maintaining unique sealing performance and friction patterns. The FLC interface features a joint function that expands the range of motion by adjusting the angle of the suction cup relative to the workpiece. Additionally, by using a clamp fitting, the FLC, bellows, and suction cup can be securely fixed, reducing the risk of the cup detaching during operation. This also significantly lowers the risk of damage to the workpiece during transport. Furthermore, by incorporating the piSAVE sense valve between the piGRIP FLC and the suction cup, it becomes possible to control the extension and contraction of the FLC stroke before picking. For more details, please check the related links.
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PIAB "2-Sided Gripper" Now Available for Sale
We have started selling a palletizing hand that can be transported by adsorbing the top and sides of a box. The weight is 5 kg. The side grippers can adjust the adsorption position using an air cylinder. We do not provide software for collaborative robots. The transport capacity is assumed to be a box containing six 2L PET bottles. Please feel free to contact us.
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PIAB "Kenos Gripper KVG150 Series" Now Available
The KVG series has traditionally been available in two widths, 60mm and 120mm, but a 150mm width has now been added. This enhances ease of maintenance and expands the variety of forms available. Additionally, the vacuum source ejector cartridge can now be selected from three types: "vacuum flow focused," "high vacuum pressure focused," and "low supply pressure focused." ■ COAX Cartridge Provides high energy efficiency and reliable gripping. ■ Easy-Foam Maintenance time is minimized, leading to increased productivity. For product details, visit: "Customization for Success: Introducing the New KVG E Series" https://www.piab.com/ja-jp/news/-kvg-e-
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PIAB 'Kenos Implementation Case - Achieving the Production of Safe Streetlights'
■Kenos KFG Series Gripping System It allows for the assembly of parts without changing tools, thereby avoiding production interruptions and providing a significant advantage for the efficiency of the production line. It can also be used as a single gripper in combination with end-of-arm tooling (EOAT). These medium-sized grippers, positioned to complement the Kenos large-area gripper series, offer various advantages in handling workpieces with irregular and coarsely structured surfaces. Kenos Vacuum Gripping System Developed to simplify handling processes in various industries. It consists of foam pads and suction cups, designed to handle objects of different shapes, sizes, and materials. It can incorporate Piab's COAX multi-stage ejector as a vacuum source or be compatible with external vacuum generators. For more details on case studies, click here https://www.piab.com/ja-jp/success-stories/piab-and-kenos-tools-enable-safe-street-lighting-manufacture
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PIAB "piCOBOT(R) Electric" collaborative robot arm's range of motion limitations released!
Fully electric, slim design, no air tubes or cable wiring required. The "piCOBOT(R) Electric" leads the piCOBOT(R) program to further success. ■ Release of limitations on the range of motion of collaborative robot arms The piCOBOT(R) Electric vacuum gripper unit does not require compressed air. The versatility of collaborative robots is significantly enhanced. Due to its lightweight design, it can be directly mounted on the flange of collaborative robot tools. Since vacuum piping is unnecessary, the range of motion of the arm is not restricted at all. ■ Electricity instead of compressed air With only one connection for both power supply and data flow, the entire installed unit can be quickly removed and easily relocated. To maximize the performance of both the vacuum gripper unit and the collaborative robot, it can be used with a serial communication protocol for UR e-series. The new electric vacuum gripper unit can be equipped with features such as PIAB's signature suction pads. https://www.piab.com/ja-jp/news/picobot-electric- Piab Japan Co., Ltd.
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Customized model considering the palletizing/de-palletizing of one-dan cans and the lifespan of the form #Kenos KVGL vacuum foam gripper
Case Study [Background] Picking for the palletizing and depalletizing of one-liter cans is not going well. [Solution] Customized foam grippers and started the release of a model specifically for one-liter cans. [Effect] Increased lifespan of the foam and reduced maintenance frequency! For more details, please check the case study materials. https://www.ipros.jp/catalog/detail/747736 *You can also view it from the "Related Catalogs" below.
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PIAB "Form Gripper Kenos Series" - A lightweight and durable gripper that maximizes the portability performance of robots.
In small and medium-sized enterprises, there is an increasing demand for the automation of the palletizing process, which has relied on manual labor until now. Collaborative robots and small industrial robots require gripping tools that are easy to install and operate, and there is a need for durable construction and versatility to improve machine operating time and ease of use. Piab's palletizing tool, 'Kenos Safe&Light (KSL)', features a robust and sturdy design that can be used in a wide range of applications, making it a very lightweight solution. It is particularly suitable for heavy-duty applications in environments with a lot of dust. ★ Ideal for the following scenarios ★ ■ Manufacturing end-of-line (EOL) operations ■ Packaging / Warehousing ■ Handling of wooden parts For product details, visit here https://www.piab.com/ja-jp/robot-and-cobot-gripping-solutions/kenos-vacuum-gripping-systems For the continuation of the article, visit here https://www.piab.com/ja-jp/news/kenossafelight/
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[Introduction to Innovation Video] piCOBOT (R) L "Hand for Collaborative Robots" #Maximizing Lifting Efficiency!
The piCOBOT(R)L is a collaborative robot hand tool that generates a maximum lifting load of 16 kg. It enables high-speed operations to achieve high productivity in packaging, palletizing, assembly of parts, or machine tending. It is designed with maximum flexibility in mind to handle a variety of items. It can be equipped with a wide range of gripper units, from standard Piab solutions to custom line solutions and in-house developments. Watch the video (YouTube) here: https://youtu.be/I_JtGneIlzU Check out the product lineup here: https://www.piab.com/ja-jp/robot-and-cobot-gripping-solutions/cobots-and-robot-grippers/picobot-l-vacuum-gripper-unit/picobot-l/
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PIAB Lightweight Vacuum Gripper Ejector "VGS 4005"
The VGS4005 is a lightweight and robust vacuum gripper ejector suitable for applications that do not require high vacuum levels. It operates reliably even in harsh environments and is designed for ease of use. It is ideal for applications such as handling bags and pouches where high vacuum levels are not required. The VGS4005 uses the SX12 or SX42 COAX cartridge without a flap valve. It can operate in extremely harsh environments, such as those with high humidity and dust. By implementing the VGS, you can build a reliable and cost-effective distributed vacuum system. ■ Compact size ■ Lightweight ■ Built-in silencer reduces noise levels ■ Incorporates patented COAX(R) technology ■ Compatible with Piab's G3/8” threaded suction cups (suction cups sold separately). <Logistics and Packaging Applications> 〇 Bin picking / Random bin picking 〇 Tray forming, tray loading/unloading 〇 Case/carton assembly 〇 Transporting boxes and containers 〇 Opening and transporting bags and pouches
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PIAB <Case Study> Proposal for Reducing Compressed Air Consumption with Multi-Stage Ejectors *Exhibited Product at Robodex Tokyo 2025*
Realization of reduced compressed air consumption by replacing with multi-stage ejectors! [Background] "The consumption of compressed air has increased, necessitating the purchase and installation of a new compressor." This is a line that manufactures press parts with a diameter of φ80 to 100 using a small press machine. Ejectors were adopted for the picking system for supplying and discharging parts. The consumption of compressed air in the factory, including other lines, has increased, leading to a review of compressed air consumption and plans for additional compressors. [Solution][Effect] Please check below for more details. PIAB <Case Study> Proposal for reducing compressed air consumption using multi-stage ejectors PIAB Japan Co., Ltd.
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PIAB [Introduction of Innovation Video] Wrap Packaging and Suction Conveyance of White Trays for Food *Exhibited Product at Robodex Tokyo 2025*
Introduction of "Piab Original Hand" At Piab, we have successfully achieved suction transport of "white tray wrap packaging," which has received many requests from the food industry, without leaving any suction marks. We will propose specifications that best meet your needs, including custom sizes. Please contact us first! (Piab Japan Co., Ltd.) Here is the video (YouTube) https://youtu.be/YIsCkhF3GhQ
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PIAB [Case Study] Customized Model for Form Gripper
"Palettizing = Form Gripper" is recognized by our users. Many manufacturers have entered the market, but can they customize for users? Our company provides grippers that meet user needs to the fullest extent. We can fulfill requests such as, "I want to palettize cardboard with one hand and also change the pallet!" Palettizing form gripper compatible with pallets.
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[Starting today!] Announcement of PIAB's participation in "Robodex Tokyo (Robot Development and Utilization Exhibition)" #Booth S7-19 #Tokyo Big Sight
We will be exhibiting at "Robodex Tokyo (Robot Development and Utilization Exhibition)" held from January 22 to 24, 2025. "Film Suction Gripper" Achieving the suction and transport of thin films! You will see a demonstration of transporting white trays for meat with film applied. This will make a significant contribution to the automation of transport lines, which have been a challenge in supermarkets. "Collaborative Robot Hand with Tool Changer piCOBOT L" You will see a demonstration of a collaborative robot hand equipped with a tool changer, capable of performing both palletizing and picking by changing the end effectors.
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Smart Logistics Solution: Automating Unloading Operations
Piab provides advanced vacuum technology to automate truck unloading operations. We offer solutions that enhance efficiency, safety, and ergonomics, including vacuum pumps and gripping tools that utilize suction cups and foam pads. This enables fast and safe material handling while minimizing the risk of personal injury and damage to handled products. Automating all processes in logistics and warehousing: ■ Depalletizing ■ Sorting operations ■ Pin picking ■ Box handling ■ Mobile robots ■ Robotic palletizing ■ Collaborative robot palletizing, and more We have a wide range of vacuum pumps, grippers, suction cups, optional features, and accessories. For more details, please visit this page: https://www.piab.com/ja-jp/industries/logistics-warehousing#truck-unloading
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Automation Solutions: Palletizing / Depalletizing
Most of the items shipped around the world are placed on pallets at some point. Piab offers a wide range of products tailored to customer needs, whether for palletizing work onto pallets or depalletizing work from pallets. All tools are designed to require minimal maintenance and to prevent product damage and worker injuries, thereby supporting the improvement of customer work efficiency. <Application> ■ Pallet handling and positioning ■ Handling of slip sheets ■ Trays and open-top containers ■ Boxes and containers ■ Handling of bagged items, etc. For more details, please visit this page. https://www.piab.com/ja-jp/industries/5
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Automation Solutions: Logistics and Warehousing
Piab's electric/vacuum solution products for the logistics and warehousing industry are developed to meet the demands of modern product handling that require a high level of technology, achieving efficient and reliable operations. <Automating all processes in logistics and warehousing> ■ Truck unloading ■ Depalletizing ■ Sorting operations ■ Pin picking ■ Box handling ■ Mobile robots ■ Robotic palletizing ■ Collaborative robot palletizing, etc. We offer a wide range of vacuum pumps, grippers, suction cups, optional features, and accessories. We further support logistics warehouse applications! For more details, please visit this page. https://www.piab.com/ja-jp/industries/logistics-warehousing
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We configure products to meet your needs: 'Piab Product Configurator'
The Piab product configurator is designed to streamline the product selection process through a guided experience using rich product information, images, and features. It allows for a smooth transition from searching and customizing products to obtaining quotes and placing orders. Here is the Piab "Product Configurator": https://www.piab.com/ja-jp/downloads/product-configurators ■ Selection of Suction Cups (Ver.No.202403) [YouTube] Please also check out the tutorial on selecting the various specialized suction cups from Piab, which explains how to operate them. https://www.youtube.com/watch?v=2YjH2sa7Rx0 We hope this will be helpful for your selection based on applications and products.
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Introduction to Applications for the Automotive Industry
Piab supports productivity improvements and energy savings in the automotive industry with innovative and reliable products. We provide high-quality vacuum solutions that can be implemented at every stage of the production line, from press shops and body shops to final assembly and parts production. <Examples of applications for the automotive industry> ■ Transport between metal sheet presses (press shop) ■ Picking and kitting of parts (body assembly) ■ Assembly of exterior and interior parts (final assembly) ■ Extraction of plastic parts (plastic molding factory) ■ Loading and unloading of metal sheets (tailored blanks) and more For more details, please visit this page. https://www.piab.com/ja-jp/industries/1/ "Smart vacuum solutions for the automotive industry" Download the materials here: https://www.ipros.jp/catalog/detail/742357
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[Introduction to Innovation Video] Pineapple Adhesion Demonstration "FCX50 Suction Cup"
At "Robot Technology Japan 2024" held in Nagoya, we showcased a demonstration of the FCX50, which has received positive feedback for its new product. We offer suction cups that are ideal for gripping fruits and pouches with uneven surfaces. The innovative multi-lip design of the fruit suction cup "FCX50" is perfect for handling fruits with diverse shapes and surfaces that are prone to leaks, making suction difficult. To ensure detection by metal detectors, a small amount of metal powder is added to the food-grade silicone during manufacturing. Here is the video (YouTube): https://youtu.be/45LptKDdTbM
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Vacuum-driven soft gripper "piSOFTGRIP" for the food industry
A unique vacuum soft gripper for handling delicate workpieces Simple and sturdy! Capable of handling fragile and delicate workpieces The 'piSOFTGRIP' is a cost-effective gripping tool developed for automation in the food industry. It can grasp lightweight and delicate workpieces with unusual shapes or irregular surfaces. It has a hollow interior and grips the workpiece with 2 to 3 fingers. Since it is vacuum-driven, the gripping force can be easily adjusted and controlled based on the applied vacuum level. Additionally, it complies with FDA 21 CFR and EU1935/2004 regulations and is made from silicone (metal detectable) approved for direct contact with food. This allows for the handling of a wide range of food products with the 'piSOFTGRIP', thereby expanding automation in the food industry. For more details, click here https://www.piab.com/ja-jp/news/unique-vacuum-based-soft-gripper-for-handling-sensitive-and-delicate-objects
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Handling batteries more safely with the new BXP ESD cup.
Piab's new series of modular suction cups 'BXP ESD' Electrostatic discharge (ESD), which occurs when accumulated electricity suddenly flows between two objects, can have detrimental effects on many manufacturing industries. ESD is not only hazardous to operators but can also damage delicate components of batteries and electronic devices, potentially leading to malfunctions or failures. To protect delicate components such as batteries, fuel cells, and electronic devices from the adverse effects of electrostatic discharge during handling, Piab has developed a new series of suction cups incorporating ESD protection technology. Regardless of the selected size, the new BXP ESD cups cover a surface resistance range of 10^6 to 10^9 Ω (Ohm), ensuring the safety and integrity of batteries, fuel cells, and electronic components in any handling situation. The span has been tested and approved by independent organizations. For more details, click here https://www.piab.com/ja-jp/news/bxp-esd
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piSAFE(R) - Even safer than before.
The vacuum pump "piSAFE(R)" equipped with advanced safety features has been upgraded. While safety remains unchanged, versatility and sustainability have been added as new essential requirements. ■ New piSAFE(R) Program Customers can freely choose the appropriate level of functionality. * piSAFE * piSAFE Vacuum Non-Return Valve (VSV) * piSAFE Vacuum Non-Return Valve MINI (VSV MINI) * piSAFE Mounting Bracket ■ Improvements in the New Version of piSAFE - Common feed using VSV [Atmospheric Quick Release (AQR NC)]. Supply and release are handled with a single hose. This improves compatibility, simplifies connections, and reduces maintenance. - The silencer has become an option. It protects the hearing of operators. - New attachments have been added. A 32mm ball joint, a 16mm locking pin, and a special level compensator. The level compensator can be configured according to the purpose. For more details: https://www.piab.com/ja-jp/news/pisafe---
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<Case Study> Adoption of Ejectors in Rubber Punching Machines
Case Study of Replacing Blower with Ejector as a Vacuum Source [Background] "Space-saving of the equipment is a challenge" The blower currently in use takes up a lot of space, so we received inquiries about a vacuum source that can be installed in a space-saving manner. Additionally, it was necessary to continuously operate the blower even when the equipment was not in use, leading to waste. [Solution][Effect] Please check here for more details. https://www.ipros.jp/catalog/detail/771150
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"piCOMPACT(R)23 SMART" supports IO-Link Class B.
The piCOMPACT23 SMART program has added the IO-Link Class B option. In highly safe robot cells, the power supply to actuators and sensors is separated to prevent the risk of injury to workers entering the cell during maintenance inspections after an emergency stop (E-stop). By combining the IO-Link Class B with the bistable valve option, higher safety is achieved as the bistable valve remains in its last position during power outages or emergency stops. When a power outage or emergency stop occurs, the power supply to the valve is cut off, but the power supply to the sensors continues, allowing for ongoing vacuum level checks and monitoring. If the pump is in energy-saving (ES) mode, the valve operates with pre-charging, generating vacuum to hold the workpiece. The IO-Link Class B option is now available in the piCOMPACT(R) 23 SMART configurator. For more details, please check this page: https://www.piab.com/ja-jp/news/picompact23-smartio-linkb
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Revolutionizing the configuration of vacuum systems with the Piab OVM Pro 3D tool.
Announcing the cutting-edge online tool 'OVM Pro 3D' designed to transform the methods of vacuum system configuration, simulation, and optimization. OVM Pro 3D stands for "Optimal Vacuum Management Professional" and utilizes advanced digital modeling and simulation to streamline the online system design process, offering various benefits ranging from control and efficiency to significant cost reductions. ★Featured Function - Application for Cardboard★ This feature includes a step-by-step wizard for defining the cardboard used in cardboard boxes, mimicking actual leak parameters and vacuum level tests. Users can fine-tune the sealing quality of the cardboard using a sliding bar, allowing for precise design of the vacuum system for cardboard boxes. For more details, please check this page. https://www.piab.com/ja-jp/news/piab-revolutionizes-vacuum-system-configuration-with-ovm-pro-3d-tool
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New "piCOBOT(R)" plug-and-play specification for FANUC CRX collaborative robots.
The versions of piCOBOT(R) and piCOBOT(R)L compatible with FANUC CRX have been added to the product lineup. (Plug and play specification) ■ piCOBOT and piCOBOT L Despite being very lightweight at just 720g, the arm end tool can lift up to 7kg of workpieces. In 2022, a more powerful model, piCOBOT L, was introduced, boasting a lifting capacity of up to 16kg. ■ Configuration of products for Fanuc CRX A full package including software plugins, mechanical interfaces, dedicated cables, and compressed air hoses. With a wide range of suction cups and accessories available for setup, custom applications suitable for any situation can be realized. piCOBOT and piCOBOT L will be sold by FANUC as collaborative robot equipment, and they will also be available as a CRX package that complements the existing series on piab.com. For product information, visit: https://www.piab.com/ja-jp/news/fanuc-crxpicobot/
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Announcement of the publication of the "Electric Vehicle Solution Catalog"
From the early stages of battery manufacturing to stacking, final unit assembly, and subsequent processes, electric vehicle manufacturing requires advanced handling technology. To address these needs, Piab offers advanced solutions. Piab provides not only durable standard products but also customized gripping, lifting, and transport tools tailored to specific applications. <Recommended Products for Automotive Series> ■ Friction Cup ■ piGRIP ■ DURAFLEX ■ piCOMPACT SMART ■ piSAFE ■ XLF Cup ■ Flexible Suction Cup Mount ■ Kenos Gripper Download the catalog here: https://www.ipros.jp/catalog/detail/741594 Application information for the automotive industry: https://www.piab.com/ja-jp/industries/1/
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Starting today! "Robot Exhibition 2024 SANKO DENGYO" July 24th to 25th #Hiroshima City Small and Medium Enterprise Hall
We will be exhibiting at the "Robot Exhibition 2024 SANKO DENGYO" held from July 24 to 25. During the exhibition, we will also hold a seminar, a children's manufacturing workshop, and the China Regional Tournament of the Robot Idea Koshien simultaneously. We sincerely hope for a large number of attendees.