◆ Introduction of "4 Successful Cases" for Sludge Recovery from Cutting Fluid in Machining <Voice of the Manufacturing Manager> - The lifespan of cutting fluid in the machining center for castings has doubled. - The accumulation of sludge in the coolant tank of the machining center has significantly decreased. - Secondary filtration in cutting processing contributes to the recovery of particulate sludge. - Successfully achieved a substantial reduction in maintenance costs. ☆ For more details, please refer to the "Case Catalog."

Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different magnetic drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we apply a special hardening treatment to the surface of the magnetic drum, preventing scratches (patent obtained). (Other features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Examples" (Companies A, I, and N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

The "paper filter" removes impurities such as grinding sludge and abrasives, and is a coolant treatment device that can be used regardless of magnetic or non-magnetic materials. Additionally, we offer a unit model that combines the "magnet separator" and "paper filter," which can be utilized for various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 1. Three types available for different applications (including models combined with magnets) 2. Capable of filtering average particles from 10μ to 95μ 3. Significantly reduces the consumption of filter paper (paper filter) ★ For more details, please check the "product catalog."

This is a case study regarding the recovery of coolant sludge in grinding processing, addressing common issues. We hope it serves as a reference for those facing similar challenges. - Company Name: Company N - Issue: "The product currently in use is unsatisfactory in terms of durability and filtration accuracy!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals in collaboration with the manufacturer, taking into account usage conditions and installation environments.

This issue has been resolved. (Issue) "Clogging of nozzles and defective products caused by chips from cast iron cutting!" This is a case study regarding the recovery of sludge from coolant in cutting processes. We hope this serves as a reference for those facing similar challenges. - Company Name: Company I - Issue: "Clogging of nozzles and defective products caused by chips from cast iron cutting!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

We have resolved the following issues in shaving and gear processing. ▲ "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" This is a case study regarding the recovery of sludge from coolant in shaving and gear processing. We hope you find it helpful as reference material. - Company Name: Company N - Issue: "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the product catalog for (gear processing) "FINE MAG/KS." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

This issue has been resolved. (Issue) "The ultra-hard sludge in the liquid negatively affects quality; if only there were a compact separator!" This is a case study regarding the recovery of sludge from coolant liquids in ultra-hard and ultra-precision grinding processes. We hope this serves as a reference for those facing similar challenges. - Company Name: Company T - Issue: "The ultra-hard sludge in the liquid negatively affects quality; if only there were a compact separator!" ★ For more details, please refer to the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

【New Application】Introducing a case of removing "arsenic" contained in contaminated sludge to below environmental standards (MAG PICKER / utilizing wet method) 1. Overview A new technology using a permanent magnet drum-type magnetic separator for the removal of "arsenic" contained in contaminated sludge generated from construction and other activities. - Recovery of iron powder adsorbed with arsenic using a permanent magnet drum-type magnetic separator. - Removal of arsenic to below environmental standards, allowing for the safe utilization of treated sludge. 2. Target Industries General contractors, industrial waste treatment companies, and other companies related to soil purification. 3. Target Issues ▲ Contaminated sludge and soil require appropriate disposal, among other concerns. 4. Results After Implementation ◎ Arsenic levels below environmental standards; iron powder recovery (over 98%). ◎ Safe utilization of treated sludge. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be arranged for loan. --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)

【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic paste such as nickel and ferrite, achieving the appropriate moisture content. - Recovery of magnetic materials using a rotating powerful magnet drum. - Achieving appropriate moisture content by adjusting rotation speed and roller pressure. 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, materials, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced. ☆ Please download the "catalog" to check the specifications. ★ Evaluation machines are available for loan upon arrangement. --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)

【New Application】Introducing a case where the recovery yield rate was improved in the manufacturing process of metal micropowders (Utilizing MAG PICKER / Wet Type) 1. Overview Considering the recovery of atomized metal micropowders using magnets - Achieved target recovery rate with a permanent magnet drum-type magnetic separator - Used as a secondary recovery device for cyclone separators 2. Target Industry Metal micropowder manufacturing industry, related industries of metal micropowders, etc. 3. Target Issues ▲ Wastewater treatment is necessary even after recovering mixed particles in liquid with a cyclone separator, etc. 4. Results After Implementation ◎ By utilizing the permanent magnet drum-type magnetic separator, 98% of the residuals were recovered from wastewater that was conventionally treated as waste ◎ Expected cost reduction effects in wastewater treatment ☆ Please download the "catalog" to check the specifications ★ Evaluation equipment rental is adjustable -------------------------------------- ◇ Sales Agency - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanation available from the manufacturer)

【New Application】Introducing a case where ceramic deposition was reduced and pipe clogging was improved in the manufacturing of multilayer ceramic capacitors (using MAG PICKER wet method) 1. Overview In the manufacturing process of multilayer ceramic capacitors, the ceramic deposition occurring in pipes during the post-processing of laminated scrap and edge materials was reduced. - Approximately 30% recovery of non-magnetic ceramics along with magnetic materials - Decrease in the concentration of non-magnetic materials in the liquid 2. Target Industries - Manufacturers of multilayer ceramic capacitors, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ Ceramic deposits in pipes causing pipe clogs, etc. 4. Results After Implementation ◎ Repair costs for pipe cleaning and replacement, which amounted to several million yen annually, were reduced. ☆ Please download the "catalog" to check the specifications. ★ Evaluation units are available for loan upon arrangement. ---------------------------------------- ◇ Sales Agency - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)

The "paper filter" removes impurities such as grinding sludge and abrasives, and is a coolant treatment device that can be used regardless of magnetic or non-magnetic materials. Additionally, we offer a unit model that combines the "magnet separator" and "paper filter," which can be utilized for various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 1. Three types available for different applications (including models combined with magnets) 2. Capable of filtering average particles from 10μ to 95μ 3. Significantly reduces the consumption of filter paper (paper filter) ★ For more details, please check the "product catalog."

Optimal for sludge recovery of coolant fluid in 'super hard and super precision grinding processing'! Do you have any of these concerns? ▲ Struggling to recover sludge that is hard to magnetize ▲ How can I recover fine powder sludge? These challenges are solved by the 'FINE MAG/UK type'. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Demonstrates power in recovering sludge that is hard to magnetize (such as in super hard tool grinding processing)! 〇 Demonstrates power in recovering fine sludge (such as honing, lapping, discharge machining, and super finishing)! The 'FINE MAG/UK', capable of generating a high magnetic field, is a model with high potential as a recovery device for fine magnetic metal powders. It can be used not only for chip removal generated in parts processing but also for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the 'Product Catalog' ☆ Also, please check the 'Grinding Processing / Problem Solving Case Studies' (from Company T) ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

Do you have any concerns like these in grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different magnetic drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we apply a special hardening treatment to the magnetic drum surface, preventing scratches (patent obtained). (Other features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Case Studies" (Companies A, I, and N). ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

This issue has been resolved. (Issue) "The ultra-hard sludge in the liquid adversely affects quality; if only there were a compact separator!" This is a case study regarding the recovery of sludge from coolant liquid in ultra-hard and ultra-precision grinding processes. We hope this serves as a reference for those facing similar challenges. - Company Name: Company T - Issue: "The ultra-hard sludge in the liquid adversely affects quality; if only there were a compact separator!" ★ For more details, please refer to the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with manufacturers.

We have resolved the following issues in shaving and gear processing. ▲ "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" This is a case study regarding the recovery of sludge from coolant in shaving and gear processing. We hope you find it helpful as reference material. - Company Name: Company N - Issue: "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the "FINE MAG/KS" product catalog for gear processing. ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

We have solved such a problem. (Issue) "Clogging of nozzles and defective products caused by chips from cast iron cutting!" This is a case study regarding the recovery of sludge from coolant in cutting processes, addressing concerns you may have. We hope this serves as a reference for those facing similar challenges. - Company Name: Company I - Issue: "Clogging of nozzles and defective products caused by chips from cast iron cutting!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with manufacturers.

This is a case study regarding the recovery of coolant sludge in grinding processes, addressing common issues. We hope it serves as a reference for those facing similar challenges. - Company Name: Company N - Issue: "We are dissatisfied with the durability and filtration accuracy of the products we are currently using!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

【New Application】Introducing a case where ceramic deposition in the manufacturing of multilayer ceramic capacitors was reduced, improving pipe clogging (MAG PICKER wet application) 1. Overview In the manufacturing process of multilayer ceramic capacitors, the ceramic deposition that occurs in pipes during the post-processing of waste materials and scrap was reduced. - Approximately 30% of non-magnetic ceramics were recovered along with magnetic materials. - The concentration of non-magnetic materials in the liquid decreased. 2. Target Industry - Manufacturers of multilayer ceramic capacitors, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ Ceramic deposition in pipes causing clogs, etc. 4. Results After Implementation ◎ Repair costs for pipe cleaning and replacement, which amounted to several million yen annually, were reduced. ☆ Please download the "catalog" to check the specifications. ★ Evaluation units are available for loan. ---------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)

【New Application】Introducing a case of removing "arsenic" contained in contaminated sludge to below environmental standards (MAG PICKER / utilizing wet methods) 1. Overview A new technology using a permanent magnet drum-type magnetic separator for the removal of "arsenic" from contaminated sludge generated by construction and other activities. - Recovery of iron powder adsorbed with arsenic using a permanent magnet drum-type magnetic separator. - Removal of arsenic to below environmental standards, allowing for the safe utilization of treated sludge. 2. Target Industries General contractors, industrial waste treatment companies, and other companies related to soil purification. 3. Target Issues ▲ Contaminated sludge and soil require appropriate disposal. 4. Results After Implementation ◎ Arsenic levels below environmental standards; iron powder recovery (over 98%). ◎ Safe utilization of treated sludge. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be loaned upon arrangement. --------------------------------------- ◇ Sales Agency - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Technology Co., Ltd. (explanations available from the manufacturer)

【New Application】A case study of a electronic components manufacturing company achieving cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic paste such as nickel and ferrite, achieving the appropriate moisture content. - Recovery of magnetic materials using a rotating powerful magnetic drum. - Achieving appropriate moisture content by adjusting the rotation speed and the pressure of the squeezing roller. 2. Target Industries Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be loaned upon arrangement. --------------------------------------- ◇ Sales Agency - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations can be provided by the manufacturer)

【New Application】Introducing a case where the recovery yield rate was improved in the manufacturing process of metal fine powders (Utilizing MAG PICKER / Wet Type) 1. Overview Considering the recovery of atomized metal fine powders using magnets - Achieved target recovery rate with a permanent magnet drum-type magnetic separator - Used as a secondary recovery device for cyclone separators 2. Target Industry Metal fine powder manufacturing industry, related industries of metal fine powders, etc. 3. Target Issues ▲ Wastewater treatment is necessary even after recovering mixed particles in liquid with a cyclone separator, etc. 4. Results After Implementation ◎ By utilizing the permanent magnet drum-type magnetic separator, 98% of the residuals were recovered from wastewater that was previously treated as waste ◎ Expected cost reduction effect in wastewater treatment ☆ Please download the "catalog" to check the specifications ★ Evaluation equipment can be arranged for loan -------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - mail: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanation available from the manufacturer)

Optimal for sludge recovery of coolant fluid in 'super hard and super precision grinding processing'! Do you have any of these concerns? ▲ Struggling to collect sludge that is hard to magnetize ▲ How can I collect fine powder sludge? These challenges are solved by the 'FINE MAG/UK type'. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Effective in recovering hard-to-magnetize sludge (such as from super hard tool grinding)! 〇 Effective in recovering fine sludge (from honing, lapping, electrical discharge machining, super finishing), etc. The 'FINE MAG/UK', capable of generating a high magnetic field, has high potential as a collection device for fine magnetic metal powders. It can be used not only for chip removal generated in parts processing but also for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the 'Product Catalog' ☆ Also, please check the 'Grinding Processing / Problem Solving Case Studies' (for Company T) ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

The "Paper Filter" removes impurities such as grinding sludge and abrasive particles, and is a coolant treatment device that can be used regardless of magnetic or non-magnetic materials. Additionally, we offer a unit model that combines the "Magnet Separator" and "Paper Filter," which can be utilized for various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 1. Three types available for different applications (including models combined with magnets) 2. Capable of filtering average particles from 10μ to 95μ 3. Significantly reduces the consumption of filter paper (paper filter) ★ For more details, please refer to the "Product Catalog."

Do you have any concerns like these in grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different magnetic drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, a special hardening treatment is applied to the surface of the magnetic drum, preventing scratches (patent obtained). (Other features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Case Studies" (Companies A, I, and N). ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

In the current situation where product lifespans are becoming shorter, implementing a "first-in, first-out management" system that minimizes the occurrence of "long-term stagnant inventory" is important! We propose systematization. ◆ About the systematization of "first-in, first-out management" (Overview) 1. About "first-in, first-out" management - Overview: A method of shipping and dispensing items in the order they were received. This is implemented for the receipt and shipment of raw materials, parts, products, and semi-finished goods. - Advantages: ◎ Minimizes the occurrence of "long-term stagnant inventory" ◎ Helps prevent "quality deterioration" and "obsolescence," etc. - Disadvantages: ▲ Requires management of "date / item code / quantity / storage location" 2. Other main methods of "dispensing management" ◆ About the "last-in, first-out method" - Advantages / Disadvantages ◆ About the "random method" - Advantages / Disadvantages 3. Key points of "systematization" - Three key points (barcode / terminal / information management) 4. Image of "systematization" operation - Operational image of the three key points of "systematization" ★ We would appreciate it if you could download the materials and refer to them.

For smooth production, "location management," which clearly indicates where, how many, and what is needed, is essential! We propose systematization. ◆ About the systematization of "location management" (Overview) 1. About "location management" - Overview: A method of managing a designated location (fixed position) where a specified item (fixed item) is placed in a predetermined quantity (fixed quantity). - Benefits: ◎ "Items necessary for production" can be retrieved immediately. ◎ Inventory information for "items necessary for production" can be quickly understood, etc. - Drawbacks: ▲ Management of the three fixed points (fixed position / fixed item / fixed quantity) is required. 2. Methods of "location management" ◇ About the "free location system" ◇ About the "fixed location system" 3. Key points of "systematization" - Three key points (barcode / terminal / information management) 4. Image of "systematization" operation - Operational image of the three key points' "systematization" ★ We would appreciate it if you could download the materials and refer to them.

Managing parts, raw materials, and work-in-progress is essential for production. Do you have any of these concerns? ▲ Sometimes you can't find the storage location and end up "searching around" ... waste! ▲ With a large number of parts, there are times you "pick the wrong one" ... mistakes! ▲ With multiple storage locations, there are instances of "stockouts" ... losses! The "Real-Time Inventory Management System" will solve these issues! ◎ Location Management: Position management using "Shelf Number Labels (QR)" ◎ Identification Management: Identification management using "Inventory Tags (QR)" ◎ Quantity Management: Quantity management through the construction of a "database" (Main Targets) - Parts, raw materials, work-in-progress, finished products, tools, molds, reworked items, defective items, transport equipment, etc. ☆ We can build a flexible system while confirming your requirements. ☆ For more details, please check the "catalog"! * "QR Code" is a registered trademark of Denso Wave Inc.

This issue has been resolved. (Issue) "The ultra-hard sludge in the liquid negatively affects quality; if only there were a compact separator!" This is a case study regarding the recovery of sludge from coolant liquid in ultra-hard and ultra-precision grinding processes. We hope this serves as a reference for those facing similar challenges. - Company Name: Company T - Issue: "The ultra-hard sludge in the liquid negatively affects quality; if only there were a compact separator!" ★ For more details, please refer to the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

We have resolved the following issues in shaving and gear processing. ▲ "Fine particles mixed into the collected oil-based coolant, causing wear on pumps and cutters!" This is a case study regarding the recovery of sludge from coolant in shaving and gear processing. We hope you find it useful as a reference. - Company Name: Company N - Issue: "Fine particles mixed into the collected oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the (gear processing) "FINE MAG/KS" product catalog. ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.