Are you facing these issues with ultra-hard and ultra-precise grinding processing? ▲ Struggling with the recovery of sludge that is difficult to magnetize ▲ How can I recover fine powder sludge? The "FINE MAG/UK type" solves these challenges. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Effective in recovering sludge that is difficult to magnetize (such as ultra-hard tool grinding) 〇 Effective in recovering fine sludge (honing, lapping, electrical discharge machining, ultra-finishing), etc. The "FINE MAG/UK," capable of generating a high magnetic field, has high potential as a recovery device for fine magnetic metal powders. In addition to removing chips generated in parts processing, it can also be used for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Case Studies" (for Company T). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

This is perfect for those who have the following concerns in cutting processes: ▲ High defect rate! ▲ High-pressure pumps and nozzles are prone to clogging! The main cause is "sludge in the tank." The "FINE MAG/KS type" solves these issues. (Main features) 〇 Sludge recovery rate of over 90% (by weight) 〇 No consumables required 〇 Sludge condition is dry, etc. (Technologies that achieve this) 1. Magnet arrangement designed for chips 2. Special hardening treatment on the drum surface 3. Forced drive type squeeze roller, etc. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Cutting Process / Problem-Solving Case Studies" (for Company I / Company IJ). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

This is a case study regarding the recovery of coolant sludge in grinding processes, addressing issues you may be facing. We hope it serves as a reference for those with similar challenges. - Company Name: Company N - Issue: "The product currently in use is unsatisfactory in terms of durability and filtration accuracy!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

This is a case study regarding the recovery of coolant sludge in grinding processes, addressing common issues. We hope it serves as a reference for those facing similar challenges. - Company Name: Company I - Issue: "We were troubled by the large amounts of moisture and oil remaining in the iron powder generated during manufacturing!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with manufacturers.

This is a case study regarding the recovery of coolant sludge in grinding processing, addressing issues you may be facing. We hope it serves as a reference for those with similar challenges. - Company Name: Company A - Issue: "Problems due to aging deterioration and clogging have become severe!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

1. Background of Introduction - We were considering a solution to the accumulation of unremovable particulate sludge at the bottom of the tank over time during the machining cutting process... 2. Effects After Introduction - As a result of communicating our desire for a portable format to be used across multiple machining operations... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

1. Background of Introduction - The conveyor alone could not remove the fine sludge generated during the cast iron processing, resulting in sludge accumulating to about half of the tank within three months, necessitating a line stop each time for tank cleaning... 2. Effects After Introduction - After installation, the amount of accumulation over six months was visibly reduced, allowing for cleaning to be done once every six months instead of once every three months... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

1. Background of Introduction - In the case of cast iron cutting, the chips are fine and contain a large amount of carbon, which frequently causes problems due to clogging of high-pressure pumps and nozzles... 2. Effects After Introduction - As a result of a two-month test, the lifespan of the cutting fluid was extended to twice as long, and the defect rate showed astonishing results... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

1. Background of Introduction - After considering the introduction and trying it out, we realized that the sludge recovery amount is remarkably superior compared to other products, and as a result, we could significantly cut costs and time losses in cleaning... 2. Effects After Introduction - Before the introduction, we conducted tank cleaning approximately every two months, but after introducing FineMag, we were able to reduce the frequency to about once every 6 to 12 months... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

1. Background of Implementation - Due to the request for implementation and the fact that it has maintained satisfactory accuracy without major troubles, we can confidently renew the contract for a long period... 2. Effects After Implementation - In tasks that require precision, it has been used continuously while maintaining that accuracy, without any major troubles or dissatisfaction, and has maintained a consistent quality... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

1. Background of Introduction - As issues due to aging deterioration and clogging became more severe, we were considering a replacement, and at that timing, we decided to incorporate Fine Mag as an evaluation unit... 2. Effects After Introduction - The degree of achieving maintenance-free operation is significant; even for standard lines where cleaning is typically necessary during long holidays, we are now able to omit that task... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

1. Background of Introduction - The aftercare is thorough, and they respond well to any issues during installation or after operation... 2. Effects After Introduction - After the introduction of FINEMAG, the amount of sludge collected initially was unprecedentedly large, and I was truly surprised... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

1. Background of Introduction - We were struggling with the situation where a lot of moisture and oil remained in the iron powder generated during manufacturing... 2. Effects After Introduction - The magnets used in FINEMAG are very powerful, which has reduced the failure of the magnetic drum. As a result, the lifespan of the magnets, which are consumable parts, has been extended, allowing us to keep operational costs lower than expected... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

1. Background of Introduction - We were troubled by the maintenance burden of regular tank cleaning and liquid replacement due to the deterioration of coolant. 2. Effects After Introduction - We are very satisfied with the sludge recovery rate and dewatering performance; the recovery rate has tripled compared to conventional machines. ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

The failure rate is low. We developed our own coolant purification system, achieving zero liquid replacement operation for 7 years! (Excerpt) 1. Background of Implementation - In order to create a factory trusted by customers, we focused on creating dry floors, building a clean factory, and engaging in zero waste activities. As part of this initiative, we conducted a comparison of the dewatering performance of magnetic separators... 2. Effects After Implementation - Due to the optimization of the arrangement of magnets, we are able to recover abrasive particles along with ferromagnetic sludge, and the dewatering is very effective, with a moisture content below 30%... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

With high sludge recovery capability, we have successfully achieved a significant reduction in maintenance costs! (Excerpt) 1. Background of Introduction - We were using magnetic separators from other companies, but all of them wore out the magnetic drum and rubber in less than a year, and they were merely an accessory. I had almost given up thinking that this was the extent of the magnetic separator's capabilities... 2. Effects After Introduction - After a one-year trial period, I became convinced that this was an excellent product... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

At the right timing, it becomes possible to procure the appropriate quantity of products and materials! The Inventory Planner is a solution that enables the procurement of the right quantity of products and materials at the right time, taking into account sales trends. ◆ Reasons to choose the "Inventory Planner" 1. Achieve timely and appropriate ordering simply by determining the necessary inventory level (inventory standard). 2. Improve inventory management operations through visualization of inventory status. 3. No need to change existing business systems, etc. ◆ We solve the following concerns! ▲ 1. I want to improve inventory turnover! ▲ 2. I want to break away from reliance on individual procurement! ▲ 3. I want to maintain optimal inventory! etc. ★ For more details, please check the "Product Catalog"! ☆ You can experience screen operations such as "Simulation" from the "Operation Screen Samples" in the related links.

At the right timing, it is possible to procure the appropriate quantity of products and materials! The Inventory Planner is a solution that enables the procurement of the right quantity of products and materials at the right time, taking sales trends into account. ◆ Reasons to choose the "Inventory Planner" 1. Achieves timely and appropriate ordering just by determining the necessary inventory level (inventory standards). 2. Improves inventory management operations through visualization of inventory status. 3. No need to change existing business systems, etc. ◆ We solve the following problems! ▲ 1. I want to improve inventory turnover! ▲ 2. I want to break away from person-dependent procurement! ▲ 3. I want to maintain optimal inventory! etc. ★ For more details, please check the "Product Catalog"! ☆ You can experience screen operations such as "Simulation" from the "Operation Screen Samples" in the related links.

1. Background of Introduction - In the grinding process of carbide products such as cutting blades for posters and books, paper filters were previously used, but maintenance tasks like tank cleaning were quite challenging. We were looking for a separator that could recover carbide sludge when... 2. Effects After Introduction - The cutting edges of the tools are no longer damaged by fine carbide sludge, leading to improved processing quality. Compared to conventional filtration devices, the recovery rate of sludge has increased by 4 to 5 times... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

1. Background of Introduction - Previously, operators had to manually feed the discharged sticky chips into a centrifugal oil extractor and perform the oil extraction process for about an hour every day. The oil extraction work was quite labor-intensive, and the floor was covered in oil... 2. Effects After Introduction - By adopting the P-Roller type Fine Mag, the chips processed in the oil extractor are discharged from the "Fine Mag," eliminating the need for the previous oil extraction process... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

1. Background of Introduction - We were considering how to address the accumulation of unremovable particle sludge at the bottom of the tank over time during the machining cutting process... 2. Effects After Introduction - As we wanted to use it across multiple machining units, we communicated the need for a portable format... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

The coolant device "Paper Filter Separator" is a device that purifies coolant liquid using filter paper. It removes impurities such as grinding sludge and abrasives using the "paper filter." This coolant device can be used for both magnetic and non-magnetic applications. It has a proven track record in various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 ■ Three types available for different applications ■ Capable of filtering particles from 10μ to 95μ ■ Significantly reduces the consumption of filter paper ■ Models suitable for pelletizers and other applications are available *For more details, please download the PDF or contact us directly.

1. Background of Introduction - The conveyor alone could not remove the fine sludge generated during the cast iron processing, resulting in sludge accumulation of about half the tank within three months, necessitating line stoppages for tank cleaning each time... 2. Effects After Introduction - After installation, the amount of accumulation over six months was visibly reduced, allowing for cleaning to be done once every six months instead of once every three months... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

1. Background of Introduction - In the case of cast iron cutting, the chips are fine and contain a large amount of carbon, leading to frequent troubles caused by clogging of high-pressure pumps and nozzles... 2. Effects After Introduction - As a result of a two-month test, the lifespan of the cutting fluid was extended to twice its original duration, and the defect rate showed astonishing results... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

1. Background of Introduction - After considering the introduction and trying it out, we realized that the sludge recovery rate is remarkably superior compared to other products, and as a result, we could significantly cut costs and time losses in cleaning... 2. Effects After Introduction - Before the introduction, we conducted tank cleaning approximately once every two months, but after introducing FineMag, we were able to reduce the frequency to about once every 6 to 12 months... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

1. Background of Introduction - Due to the request for introduction and the fact that it has maintained satisfactory accuracy without major troubles, we can confidently renew the contract for a long period of time... 2. Effects After Introduction - In tasks that require precision, it can be used continuously while maintaining that accuracy, without major troubles or dissatisfaction, and it maintains a consistent quality... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals taking into account usage conditions and installation environments in collaboration with the manufacturer.

1. Background of Introduction - Due to severe issues caused by aging deterioration and clogging, we were considering a replacement, and at that timing, we decided to incorporate Fine Mag as an evaluation unit... 2. Effects After Introduction - The achievement of maintenance-free operation is significant; even for regular lines that typically require cleaning during long holidays, we can now omit that task... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

1. Background of Introduction - The aftercare is thorough, and they respond well to any issues during installation or after operation... 2. Effects After Introduction - After the introduction of FINEMAG, the amount of sludge collected initially was unprecedentedly large, and I was truly surprised... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

1. Background of Introduction - We were struggling with the situation where a lot of moisture and oil remained in the iron powder generated during manufacturing... 2. Effects After Introduction - The magnets used in FINEMAG are very powerful, which has reduced the failure of the magnetic drum. As a result, the lifespan of the magnets, which are consumable parts, has been extended, allowing us to keep operational costs lower than expected... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

1. Background of Introduction - We were troubled by the maintenance burden of regular tank cleaning operations and the liquid replacement work due to the deterioration of coolant fluid... 2. Effects After Introduction - We are very satisfied with the sludge recovery rate and dewatering performance, which is three times higher compared to conventional machines... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals in collaboration with the manufacturer, taking into account usage conditions and installation environments.