Sludge recovery capability beyond imagination / Perfect for "machining"! (Top 3 selected cases)

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Introducing the "FINE MAG" series that collects fine sludge / "Three Case Studies on Cutting Processing"! ■ Optimal for Cutting Processing - The lifespan of cutting fluid in machining centers for castings has doubled! ◇ Background of Introduction ○ Traditionally, a drum filter conveyor was used for machining centers for castings. ○ Since the chips generated during casting machining are fine and contain a large amount of carbon, troubles due to clogging of high-pressure pumps and nozzles frequently occurred. ○ Additionally, using coolant with poor filtration accuracy on the workpieces led to defects due to scratches. ○ Therefore, we considered repurposing the "magnetic separator" used in grinding machine factories. ◆ Effects of Introduction ● As a result of a two-month test, the lifespan of the cutting fluid doubled, and the defect rate was reduced by 20%, yielding remarkable results. ● For casting machining, the K-type with high magnetic force is used. ● It is recommended for cutting processing as the shape of the sludge differs from that of grinding processing. ● The discharged sludge is mostly dry, and even after six years of use, its condition remains unchanged. ● The lifespan of the cutting tools has also been extended, among other benefits.


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