A sturdy nickel sieve with a minimum hole diameter of 5μm is possible!
High strength and tear-resistant, usable for semi-permanent! A sturdy nickel sieve with a thickness of 50μm to 100μm can be produced.
Our company specializes in ultra-fine processing and ultra-high precision sieving using electroforming technology, as well as the development and contract manufacturing of high-pressure irregular holes. We have developed a classification device that excels in non-clogging classification technology. Our "ultra-high precision sieve" can sort extremely small particles, with the smallest hole diameter being 5μm. We can produce irregular holes in shapes such as S-shapes, star shapes, asterisks, and hexagons, as well as robust nickel sieves (screens) with a thickness of 50μm to 100μm. When other companies manufacture sieves for extremely small particles, they often create larger holes and fill them in, resulting in low strength and a tendency to tear, leading to many inquiries about whether we can provide a more durable, reusable option. Our sieves are strong, tear-resistant, and can be used semi-permanently, providing significant cost benefits and satisfaction to our customers. *For more details, please refer to the PDF or contact us.*
basic information
【Production Examples】 ■ For a hole diameter of 5μm The minimum pitch is 15μm, the plate thickness is 50μm, and the sieve outer diameter is 107mm, with an inner pattern diameter of 100mm, resulting in approximately 35 million holes. The opening ratio is 10.9%. ■ For a hole diameter of 10μm The minimum pitch is 20μm, the plate thickness is 100μm, and the sieve outer diameter is 107mm, with an inner pattern diameter of 100mm, resulting in approximately 19 million holes. The opening ratio is 22.7%. 【Ultra High Aspect Ratio Technology Application Examples】 ■ LCD TVs and smartphones Very small acrylic particles with a diameter of 5μm are used in two critical locations. The number of defect particles removed is '0/1 billion', contributing to improved image quality.
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Applications/Examples of results
[Purpose] Companies involved with particles related to electronic products (such as TVs, mobile phones, monitors, PCs that use LCD panels).