Case studies of problem-solving
Case studies of problem-solving
We are introducing case studies that solve problems related to rubber products over 1 meter in size from both hands. "I don't really understand rubber," "It deteriorates quickly," "Why do these defects occur?" "The cooperating factory went out of business," "The delivery deadline can't be met." We have compiled examples of solutions to such issues in the manufacturing of rubber products. Please use this to help resolve your concerns regarding rubber products!
1～30 item / All 57 items
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I want to suppress the unique smell of rubber. Contributing to reducing user discomfort!
Reviewing material composition and molding processes to solve the unique odor issues of rubber! Rubber molding, rubber materials.
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I want to specialize in my area of expertise. Contributing to the enhancement of production capacity through mold transfer!
I want to concentrate our production resources on our areas of expertise. By transferring molds, we will contribute to increasing production capacity and improving profit margins!
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I wanted to prevent deterioration, but adding chemicals had the opposite effect. Improving the chemicals led to better performance!
After adding an anti-aging agent that seems effective, the molding time tripled. By reviewing the chemicals, we contributed to improving output and productivity!
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Unable to produce overseas. Transfer of molds from abroad to avoid shortages!
Unable to manufacture rubber products overseas. Solved by mold transfer! Comprehensive support from formulation design to mold cleaning and molding.
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I want to make the burr less noticeable. Let's come up with ways to manage the burr and improve the yield!
I want to make the burrs on the surface of rubber products less noticeable. By devising a way to produce the burrs and improving the structure so that the burrs are not visible, the yield due to burr defects has dramatically improved!
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Make the surface clean anyway. Solve it with molding conditions and post-processing! Contribute to quality stabilization.
Anyway, I want the surface of the rubber products to be finished beautifully. By solving it beautifully with molding conditions and post-processing of the surface, we contribute to stabilizing quality!
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A large order has resulted in backlog. Contributing to stabilizing delivery times and quality through mold transfer!
Large orders have resulted in backlog. The risk of line stoppage has become apparent. Contributing to stable delivery times and quality through mold transfer! Rubber molding.
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Production is not keeping up. Alternative production at super speed to avoid assembly line stoppage!
Due to a sudden increase in orders, production cannot keep up. Achieving mold transfer in one week and avoiding assembly line stoppage to stabilize the supply chain!
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I want to change the strength depending on the location. By reviewing the material composition, we can achieve the ideal strength!
I want to change the strength of a rubber product depending on the location. I will review the material formulation design, adjust the color, meet the required strength, and improve the usability and durability!
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I want to extend the lifespan of rubber products. By painting rubber products, we can achieve long durability!
I want to extend the lifespan of rubber products. By painting rubber products, we can prevent color changes and deterioration! Achieve a longer lifespan and eliminate the need for replacement!
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I want to restore the old mold and turn it back into the original product. Restored with the latest technology!
Due to the aging of the mold, products cannot be produced. Restore the mold through reverse engineering and resume production! We can accommodate even without drawings.
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I want to create a prototype that allows me to understand both the shape and mass production capabilities. Let's prototype with a small amount of material and molding!
I want to confirm both the shape and mass production capability, but I want to keep the quantity to a minimum. We provide comprehensive support from small-scale rubber material mixing to prototype molding!
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I want to stabilize the supply chain. Contributing to procurement stability through mold transfer!
The procurement environment is unstable. Contributing to the stabilization of the supply chain through the transfer of molds for multiple types of large rubber products! Rubber molding.
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The type of rubber material is unknown. Investigate the material and achieve quality with the optimal rubber material!
Switching from overseas to domestic production, unsure of the type of rubber material. Investigating the rubber material from samples to meet quality standards with the optimal material!
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The integrated molding of metal and rubber is not going well. Troubleshooting through jig development!
Eliminate the frequent defects that occur in the integrated molding of metal and rubber through the development of jigs! Successfully transferred the mold.
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Eliminate adhesion issues with double-sided tape for rubber products. Reduce peeling after installation!
I want to avoid adhesive failure after vehicle installation. Reduce peeling after installation by resolving issues! Rubber molding, rubber materials, double-sided tape, adhesion.
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Protect rubber products from ozone. Reduced replacement frequency with highly weather-resistant materials!
I want to improve the degradation of rubber products caused by ozone cracking. By switching to highly weather-resistant materials, the replacement frequency drastically decreases!
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I want to eliminate irregular lines (weld lines) and remove appearance defects!
I want to eliminate the irregular lines (weld lines) that appear on rubber products. By reviewing the molding conditions, we can resolve appearance defects and insufficient strength, contributing to improved yield!
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Oil is surfacing on the surface of the rubber products. Review the materials to reduce appearance defects!
Oil is surfacing on the surface of rubber products, causing discoloration. By reviewing the rubber materials and molding conditions, we can reduce appearance defects and contribute to expanding the range of developed products!
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I want to create precision large-diameter gaskets. By innovating the mold with large machinery, we achieve high precision!
I want to create precision large-diameter gaskets. By innovating the mold and producing with a large molding machine, we achieve high precision and contribute to improved machine performance!
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I want to highlight only a part of the rubber product. Improved visibility with integrated molding!
I want to change the color of only a part of the rubber product to enhance the user's visibility. Improve visibility and design with integrated molding!
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Due to a labor shortage, we cannot produce rubber products. Avoid delays in delivery by transferring the molds!
The labor shortage is serious, and we cannot produce products. We are avoiding the risk of delivery delays by transferring molds. Contributing to the stabilization of the supply chain through alternative production!
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Cut costs and delivery time by 80%! Rubber molding, rubber prototyping.
I want just one rubber product for testing. Achieving short delivery times and low costs through machining, contributing to the reduction of development man-hours!
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I want to create pure white rubber products. Making high-design rubber products possible!
I want to create pure white rubber products. Rubber products are not just "black"! By developing processes for colored specifications, we can explore new markets with highly designed rubber products!
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In just one week, it's falling apart. Contributing to productivity improvement with the right rubber materials!
Worn out after just one week of use" "Unable to achieve the desired effect" "We contribute to improving productivity by proposing appropriate rubber materials!
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Recycled rubber has negative effects. A review of materials enables the creation of sustainable rubber products!
Is recycled rubber harmful? With the right recycled rubber, it is possible to create environmentally friendly and sustainable rubber products!
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I want just one prototype of a rubber product. No mold needed, significantly reducing development time!
I want a single rubber product. No need to create a mold, significantly reduce the man-hours for manufacturing and developing rubber products! Recommended for initial development.
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One week until the deadline. Avoid stockouts with alternative production and reduce the risk of line stoppage.
Delays occurred in overseas production. By using alternative production at super high speed, we avoided assembly line stoppages and reduced the risk of supply chain disruptions!
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I want to make a rubber product that has a clean surface, is thin, and long!
I want to create long rubber products for use in exterior parts. Achieving thin and long rubber products through large-scale molding! Contributing to the enhancement of the product lineup!
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I want to eliminate rubber burrs. Reduce complaint handling and re-inspection time!
Are you struggling with rubber burrs? Review your process to reduce complaints and re-inspection time!
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