[Case Study of Production Management System Implementation] Metal Parts Manufacturing Company
A case study that achieved linked management of production processes and inventory levels through material pull-down!
We would like to introduce a case study on the implementation of the production management system "SmartF" at a metal parts manufacturing company in the metal processing industry. The company was unable to grasp the progress of production in real-time, leading to a situation where five sales representatives had to make daily inquiries to the production management department. As a result of the implementation, by registering work for each process in SmartF and visualizing progress, they were able to reduce labor hours by approximately 8 hours per month and about 100 hours annually. [Case Overview (Partial)] ■Challenges - Daily inquiries to check production progress - Material arrival information was manually transcribed from delivery notes to Excel, making timely management difficult ■Effects - Elimination of daily progress checks, resulting in a reduction of about 100 hours of labor annually - Introduction of SmartF-linked incoming inspection, expected to eliminate transcription work that took about 36 hours annually *For more details, please refer to the related links or feel free to contact us.
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【Other Case Summary】 ■Solutions - Automated inventory management with component extraction functionality - Introduced process management systems for each production stage - Systematized incoming inspection ■Background of Implementation - The aging existing system was insufficient for inventory management, necessitating functional enhancement and cost reduction. *For more details, please refer to the related links or feel free to contact us.
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- Based on a wealth of over 250 successful contract development projects in the manufacturing industry, we planned and developed the production management cloud system "Smart F." - A professional company specializing in DX for the manufacturing industry, well-versed not only in IT technology but also in the operations of manufacturing sites.