[Case Study on Inventory Management System] Bread Manufacturing Company
80% reduction in inventory counting labor using handheld devices for inventory management.
We would like to introduce a case study on the implementation of the maintenance parts inventory management system "SmartF" for a bread manufacturing company. The company was facing challenges as they were conducting inventory of approximately 10,000 maintenance parts using paper and Excel, which required 15 people a week to count, followed by an additional month for transcription and aggregation. As a result of the implementation, by switching to barcode recording for inventory and stock management using handheld devices, the inventory period was shortened from one month to one week, and the labor required for inventory was reduced by over 80%. [Case Overview (Partial)] ■Challenges - Line stoppages due to parts shortages occurring more than 10 times a month. ■Effects - Achieved zero stockouts through order point management, preventing production line stoppages.
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【Overview of Other Cases】 ■Solution - Issued part labels with a label printer - Recorded inventory in/out and stocktaking with a handheld device, and managed inventory on a PC ■Background of Implementation - Due to the complexity of handwritten and Excel management, there were over 2,000 discrepancies in inventory during stocktaking and in/out records, leading to a desire for more efficient and accurate inventory management. *For more details, please refer to the related links or feel free to contact us.
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