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Towards a Zero Defect Factory! Introduction of a Poka-Yoke System Utilizing Barcodes

Explaining on-site improvement techniques that eliminated "process skipping" and "label misapplication" through barcode management (with examples).

Mistakes in label application are never-ending—Pokayoke is the fastest improvement measure for such situations. This article explains two methods: the "prevent from happening" approach that physically stops mistakes, and the "notify and stop" method that instantly detects errors using sensors and barcodes, illustrated with three case studies. It introduces low-cost procedures that can be started, such as utilizing jigs, color identification, and handheld device integration. 【What you can learn from this explanatory article】 - Pokayoke and Pokamisu - Software/hardware measures for Pokayoke - Specific countermeasures for skipping processes and mislabeling - Points to consider when implementing a barcode system, etc. >> You can read more in the article linked below 【▶ Click here for the full text】! <<

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- Based on a wealth of over 250 successful contract development projects in the manufacturing industry, we planned and developed the production management cloud system "Smart F." - A professional company specializing in DX for the manufacturing industry, well-versed not only in IT technology but also in the operations of manufacturing sites.