[Presentation of Materials] Until FPC is completed...
[Basic Knowledge] The standard manufacturing process of Taiyo Industry, which has focused on small quantities of a wide variety of products, has been documented!
This document introduces the manufacturing process of FPC (Flexible Printed Circuit) conducted by Taiyo Techno-Rex Co., Ltd. How are flexible printed circuit boards made? This material is intended for those who want to learn about FPC. It explains the manufacturing process after the design of standard specification FPC. [Contents (excerpt)] ■ Exposure ■ Through-hole drilling ■ Copper plating ■ Dry film lamination ■ Exposure * The PDF version is available for download. * A PowerPoint version is also available upon request.
basic information
【Other Listings】 ■Development ■Etching ■Peeling ■Intermediate Inspection (AOI) ■Coverlay Processing ■Coverlay Temporary Bonding ■Coverlay Heat Press ■Printing (Silk) ■Surface Treatment (NiAu Plating) ■Sheet Bonding Processing (Reinforcement Plate) ■Reinforcement Plate Heat Press / Heat Roller ■Outline Processing (Mold) ■Outline Processing (Thomson Die) ■Final Inspection ■FPC Completion ■Component Mounting *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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【TTL_Exhibition Participation Information】JPCAShow2025 'Newly Developed Topics.'
◆FPC (Flexible Printed Circuit Board)◆ ~Tayo Technorex's Strengths in the FPC Manufacturing Process~ The manufacturing of FPC requires multiple critical processing steps. Improving the "strengths" of each process directly leads to advancements in technology and quality, as well as new product development. This time, we will introduce the "strengths" we have cultivated over many years in each process! <Design> Circuit design, artwork, S-parameter analysis <Layer Connection> Build-up FPC, filled vias, small-diameter vias <Circuit Formation> MSAP method, thin copper, thick copper <Insulation Treatment> High-precision openings ±20μm, LCP coverlay <Surface Treatment> Standard NiAu to special plating options (Ni-Pd-Au, direct Au, etc.) <Post-Processing> High-precision outline processing ±50μm, diverse tools <Assembly> Solder mounting, ACF bonding, wire bonding, ultrasonic joining, EMS support ◆Various Substrates and Ceramic Material Systems◆ Introduction of AI technology, final appearance inspection equipment, and electrical testing equipment ◆Efficiency and Automation◆ Proposals for utilizing FA and collaborative robots
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【TTL】Microfabrication technology! Applying techniques such as electroplating, silicon etching, and glass etching to the development of various advanced technologies!
Microfabrication technology (photofabrication) plays an important role as a production technology, producing precision machined components such as lead frames, HDD suspensions, encoders, TAB tapes, various filters, and decorative items. Additionally, based on photofabrication technology, current advanced technologies such as printed circuit boards, photomasks for LSI, color filters for color liquid crystal display devices, and semiconductors are also being developed. [Source: Photofabrication Association - Technical Explanation]
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【TTL】Short delivery time! High quality! Express delivery of flexible printed circuit boards (FPC)! For arrangements of "flexible printed wiring boards" with a short delivery time, be sure to check Taiyo Technorex!
With Taiyo Techno Rex's FPC short delivery service, you can smoothly transition to high-quality mass production. From prototyping to mass production, everything is managed in one place! ■ Reliable track record ■ One-stop service ■ Flexible response capability ■ Short delivery times, high quality, and the latest technology
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【TTL】We have compiled a glossary of terms related to flexible printed circuit board manufacturing. Please use it as a small dictionary offline.
Thank you for taking a look. *We have compiled commonly used terms in FPC manufacturing. Please make use of it. *The glossary has been extracted from the book "【All You Need to Know About FPC in One Volume! *With Glossary】." With over 40 years of experience in flexible printed circuit board manufacturing, we offer one-stop services from prototyping to mass production. There are things that only TAIYO can do. *The following content is from the complete version of "【All You Need to Know About FPC in One Volume! *With Glossary】." Highly recommended! [Document Contents] 1. Solve all your FPC problems at once! 2. What is FPC? 3. One-stop service 4. Achieving short delivery times 5. Support from prototyping to mass production 6. Introduction to various types of FPC (ultra-fine wires, multilayer, high frequency, etc.) 7. FPC glossary 8. Greetings and company overview (Total of 36 pages) We hope this will be helpful for your consideration of flexible printed wiring boards. Taiyo Industry will sincerely respond to inquiries regarding FPC.
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【TTL】"Until FPC is completed..." The manufacturing process has been documented. A must-see for those interested in flexible circuits! 【PowerPoint version available for download】
If you're interested in flexible substrates, this is a must-see! This is a highly acclaimed document, so please download it! * A PowerPoint version is now available for download separately. Please visit the product page and download it from "Sample Software"! FPC: We are waiting for your inquiries and any issues regarding flexible printed circuit boards. #CircuitBoard #FlexiblePrintedWiringBoard #BoardManufacturing
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Taiyo TechnoRex Co., Ltd. continues to operate in the fields of prototype development of flexible printed circuit boards (FPC) and printed circuit board testing systems. Since FPC is fundamentally related to the structure of hardware, both high precision quality and shortened development time are required. We have extensive experience and know-how in the manufacturing processes of single-sided FPC, double-sided FPC, multilayer FPC, and their advanced types, and we continuously improve and enhance our technology, resulting in consistent evaluations of our delivery times and quality. Additionally, while technically advancing further miniaturization and high density, we are also undertaking new initiatives such as bump-type and special material electroplating. On the other hand, our printed circuit board testing systems mainly consist of electrical inspection systems and final appearance inspection systems, which are adopted in the mass production sites of FPCs and package/module-type substrates. They operate day and night in quality control settings for substrates used in smartphones, automotive applications, and various electronic devices. We will continue to respond to the increasingly diverse market needs. *On December 21, 2023, the company name was changed from "Taiyo Kogyo Co., Ltd." to "Taiyo TechnoRex Co., Ltd."*