Sonic SP Dryer Application Successful Cable Dryer
Non-contact water removal and drying of wire cables using Sonic Corporation's blower and air knife.
We would like to introduce a successful application of the Sonic SP Dryer cable drying machine. A manufacturer of low-voltage wires and cables, as well as bare aluminum and copper wires, needed to install a spark tester before the final packaging process. This meant that the wire, running at 3000 feet per minute (900 m/min), had to be completely dried before the spark test. Due to the rapid increase in line speed, traditional methods became costly and inefficient. If the cable is not completely dried, the inspection machine may misidentify it as defective. Because of the high-speed production at 3000 feet per minute (900 m/min), Sonic recommended the SP dryer. This is a drying device housed in a box that features energy-saving air knife technology (XE 42” long) with a centrifugal blower (Sonic 150, 20 horsepower). For more details, please contact us or refer to our catalog.
basic information
【Application Success Case】 ○Problem → Due to a rapid increase in line speed, the conventional method became costly and inefficient. → If the cable is not completely dried, the inspection machine misidentifies it and judges it as a defective product. ○Solution → Due to the high-speed production of 3000 feet/min (900m/min), Sonic recommended the SP dryer. → This is a drying device housed in a box featuring air knife technology (XE 42” long) that achieves energy savings with a centrifugal blower (Sonic 150, 20 horsepower). ○Conclusion and Benefits → There was no downtime during installation. Installation, setup, trial operation, and verification took only one day. → The additional installation of a new spark tester was no longer an issue. → Not only did they improve their quality, but they were also able to increase production speed through enhanced drying efficiency. ● For more details, please contact us or refer to the catalog.
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We have uploaded a case study using blowers and air knives manufactured by Sonic.
Water removal drying is "not easy"! Insufficient drying of cans and bottles can lead to many defects such as label peeling, printing defects, condensation, and reduced cardboard strength. Sonic's system, using blowers and air knives, maintains a stable airspeed even on high-speed lines, ensuring reliable moisture removal. It achieves up to 75% energy savings compared to compressed air, improving both quality and cost simultaneously. With custom designs tailored to container shapes, line speeds, and processes, it can also address challenges in existing equipment. It enhances the drying process in beverage and food lines for high efficiency.
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We have uploaded a case study using Sonic Corporation's blowers and air knives.
We have uploaded examples on our company website using blowers and air knives from Sonic Corporation. - (Example 18) Cleaning and drying of contact lens pallets - (Example 19) Drying before painting the deck of a lawn mower - (Example 20) Medical equipment - Dust adhesion prevention using air knives and static elimination bars We hope this serves as a reference for your company's blow improvement themes. Thank you.
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We have uploaded a case study using blowers and air knives manufactured by Sonic.
We have published a technical report summarizing the latest improvement cases related to the drying process in tire manufacturing lines. Based on empirical data collected from a large truck tire factory in the United States, the report organizes key points related to stabilizing drying quality and energy conservation. It details how improvements were made to address issues such as drying unevenness and the risks associated with compressed air, which were difficult to resolve with conventional methods—this specific process is thoroughly introduced in the PDF. Additionally, it includes perspectives useful for on-site improvements, such as the adaptability to line speed, criteria for selecting drying systems, and the status of deployment in overseas factories. The content will also be beneficial for engineers involved in the drying processes of resin and rubber processing lines, as well as tire manufacturing. If you are interested in optimizing the drying process or utilizing air knives and blowers, please download the PDF and take a look.
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【Sonic】(Case Study) Air Drying - We have uploaded a case study on air drying using blowers.
We have added examples of air drying (draining/droplet removal) using blowers and air knives manufactured by Sonic Corporation. This time, we have included three cases: - Drying of ampoules for pharmaceuticals - Drying of pallets for contact lenses - Elimination of belt scrapers and doctor blades without contact Please use these as a reference for your company's improvement measures.
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Our product catalog is now available on Apelza.
The catalog for the air nozzles manufactured by Lehira (commonly known as multi-channel jets), ultrasonic spray nozzles by Sonia, blowers, and air knife systems by Sonic has been released.
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Tick Corporation is committed to providing products that contribute to solving various issues faced by companies, such as improving production efficiency, enhancing cost efficiency, improving quality, and considering environmental conservation. We have been widely collecting product information from around the world and providing products that meet market needs. In the future, we will continue to develop and deliver products that contribute to rationalization and particularly to environmental conservation, which has become increasingly stringent in recent years. ◇◆Main Products◇◆ - Precision industrial spray nozzles - Agricultural spray nozzles - Air nozzles / Air knives - Special spray nozzles - Tank cleaning nozzles - Blowers - Ultrasonic spray nozzles (Nebulizers / Atomizers) - Ultrasonic cleaning devices - Air conveying devices - Ventilators - Plastic connectors - Cutting torches (nozzles for gas cutters) - Latex testers - In-house manufactured tubing pumps (dispensers) - Syringe pumps